AS FILED WITH THE SECURITIES AND EXCHANGE COMMISSION ON SEPTEMBER 11, 1998
Registration No. 333-_____
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SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
_______________________
FORM S-1
REGISTRATION STATEMENT
UNDER
THE SECURITIES ACT OF 1933
_______________________
TREX COMPANY, INC.
(Exact name of registrant as specified in its charter)
_______________________
DELAWARE 3089 54-1910453
(State or other jurisdiction (Primary Standard Industrial (I.R.S. Employer Identification No.)
of incorporation or organization) Classification Code Number)
20 SOUTH CAMERON STREET
WINCHESTER, VA 22601
(540) 678-4070
(Address, Including zip code, and telephone number, including area code, of
registrant's principal executive offices)
ANTHONY J. CAVANNA
SENIOR VICE PRESIDENT AND
CHIEF FINANCIAL OFFICER
TREX COMPANY, INC.
20 SOUTH CAMERON STREET
WINCHESTER, VA 22601
(540) 678-4070
(Name, address, including zip code and telephone number, including area code, of
agent for service)
Copies to:
RICHARD J. PARRINO, ESQ. BRIAN HOFFMANN, ESQ.
HOGAN & HARTSON L.L.P. MCDERMOTT, WILL & EMERY
555 13TH STREET, N.W. 50 ROCKEFELLER PLAZA, 11TH FLOOR
WASHINGTON, DC 20004-1190 NEW YORK, NY 10020-1605
(202) 637-5600 (212) 547-5400
_______________________
APPROXIMATE DATE OF COMMENCEMENT OF PROPOSED SALE TO THE PUBLIC:
As soon as practicable after the effective date of this Registration Statement
If any of the securities being registered on this Form are to be offered on
a delayed or continuous basis pursuant to Rule 415 under the Securities Act of
1933, check the following box. [_]
If this Form is filed to register additional securities for an offering
pursuant to Rule 462(b) under the Securities Act, check the following box and
list the Securities Act registration statement number of the earlier effective
registration statement for the same offering. [_]
If this Form is a post-effective amendment filed pursuant to Rule 462(c)
under the Securities Act, check the following box and list the Securities Act
registration statement number of the earlier effective registration statement
for the same offering. [_]
If this Form is a post-effective amendment filed pursuant to Rule 462(d)
under the Securities Act, check the following box and list the Securities Act
registration statement number of the earlier effective registration statement
for the same offering. [_]
If delivery of the prospectus is expected to be made pursuant to Rule
434,please check the following box. [_]
_______________________
CALCULATION OF REGISTRATION FEE
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Title of each class of Proposed maximum
securities to be aggregate Amount of
registered offering price (1) registration fee
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Common Stock, par value $.01 per share $51,750,000 $15,266.25
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(1) Estimated pursuant to Rule 457(o), solely for the purposes of computing the
registration fee.
THE REGISTRANT HEREBY AMENDS THIS REGISTRATION STATEMENT ON SUCH DATE OR
DATES AS MAY BE NECESSARY TO DELAY ITS EFFECTIVE DATE UNTIL THE REGISTRANT SHALL
FILE A FURTHER AMENDMENT WHICH SPECIFICALLY STATES THAT THIS REGISTRATION
STATEMENT SHALL THEREAFTER BECOME EFFECTIVE IN ACCORDANCE WITH SECTION 8(A) OF
THE SECURITIES ACT OF 1933, AS AMENDED, OR UNTIL THIS REGISTRATION STATEMENT
SHALL BECOME EFFECTIVE ON SUCH DATE AS THE COMMISSION, ACTING PURSUANT TO SAID
SECTION 8(A), MAY DETERMINE.
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1
Information contained herein is subject to completion or amendment. A
registration statement relating to these securities has been filed with the
Securities and Exchange Commission. These securities may not be sold nor may
offers to buy be accepted prior to the time the registration statement becomes
effective. This prospectus shall not constitute an offer to sell or the
solicitation of an offer to buy nor shall there be any sale of these securities
in any State in which such offer, solicitation or sale would be unlawful prior
to registration or qualification under the securities laws of any such State.
Subject to Completion Dated September 11, 1998
[LOGO] __________________SHARES
TREX COMPANY, INC.
COMMON STOCK
($.01 PAR VALUE)
___________________
Trex Company, Inc. (the "Company") is hereby offering (the "Offering")
_____________ shares (the "Shares") of the Company's common stock, par value
$.01 per share (the "Common Stock"). Prior to the Offering, there has been no
public market for the Common Stock and there can be no assurance that any active
trading market will develop. It is anticipated that the initial public offering
price will be between $______ and $______ per Share. See "Underwriting" for
information relating to the factors to be considered in determining the initial
public offering price.
The Company will apply for the Common Stock to be quoted on the Nasdaq
National Market under the symbol "TREX."
SEE "RISK FACTORS" BEGINNING ON PAGE 10 FOR A DISCUSSION OF CERTAIN
FACTORS WHICH SHOULD BE CONSIDERED BY PROSPECTIVE PURCHASERS IN CONNECTION WITH
AN INVESTMENT IN THE SHARES.
THESE SECURITIES HAVE NOT BEEN APPROVED OR DISAPPROVED BY THE SECURITIES AND
EXCHANGE COMMISSION OR ANY STATE SECURITIES COMMISSION NOR HAS THE
SECURITIES AND EXCHANGE COMMISSION OR ANY STATE SECURITIES
COMMISSION PASSED UPON THE ACCURACY OR ADEQUACY OF
THIS PROSPECTUS. ANY REPRESENTATION OF THE
CONTRARY IS A CRIMINAL OFFENSE.
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Underwriting
Price to Discounts and Proceeds to the
Public Commissions (1) Company (2)
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Per Share ...... $ $ $
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Total (3) ...... $ $ $
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(1) The Company has agreed to indemnify the Underwriters against certain
liabilities, including liabilities under the Securities Act of 1933, as
amended (the "Securities Act"). See "Underwriting."
(2) Before deducting expenses of the Offering estimated at $________ which will
be paid by the Company out of the proceeds of the Offering.
(3) The Company has granted to the Underwriters an option (the "Over-Allotment
Option") exercisable for a 30-day period from the closing of the Offering
to purchase up to an additional __________ shares of Common Stock on the
same terms set forth above to cover over-allotments, if any. If the Over-
Allotment Option is exercised in full, the total Price to Public will be
$__________, the total Underwriting Discounts and Commissions will be
$__________ and the total Proceeds to the Company will be $__________.
___________________
The Shares are being offered by the several Underwriters named herein,
subject to prior sale and acceptance by the Underwriters and subject to their
right to reject any order in whole or in part. It is expected that the Shares
will be available for delivery on or about ____________, 1998 at the offices of
Schroder & Co. Inc., New York, New York.
SCHRODER & CO. INC. J.C. BRADFORD & CO.
______________, 1998
[TREX ARTWORK]
________________
CERTAIN PERSONS PARTICIPATING IN THE OFFERING MAY ENGAGE IN TRANSACTIONS THAT
STABILIZE, MAINTAIN OR OTHERWISE AFFECT THE PRICE OF THE COMMON STOCK INCLUDING
OVER-ALLOTMENTS, STABILIZING BIDS, SYNDICATE COVERING TRANSACTIONS AND THE
IMPOSITION OF PENALTY BIDS. FOR A DESCRIPTION OF THESE ACTIVITIES, SEE
"UNDERWRITING."
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SUMMARY
The following summary is qualified in its entirety by reference to, and
should be read in conjunction with, the more detailed information and the
Financial Statements and related Notes thereto appearing elsewhere in this
Prospectus. Except as otherwise indicated, the information in this Prospectus
assumes (i) consummation of the Reorganization (as defined below) and (ii)
consummation of the Offering at an initial public offering price of $_____ per
share (the midpoint of the range set forth on the cover page of this Prospectus)
and no exercise of the Over-Allotment Option. Unless otherwise indicated,
references in this Prospectus to the "Company" mean, at all times prior to the
consummation of the Reorganization, Trex Company, LLC or (prior to August 29,
1996) its predecessor, the Composite Products Division of Mobil Oil Corporation,
and, at all times thereafter, Trex Company, Inc. The information on the decking
market presented in this Prospectus is for the U.S. market. Trex(R) is a
registered trademark of the Company.
THE COMPANY
GENERAL
The Company is the nation's largest manufacturer of non-wood decking
alternative products, which are marketed under the brand name Trex(R). Trex
Wood-Polymer(TM) lumber is a wood/plastic composite that offers an attractive
appearance and the workability of wood without wood's on-going maintenance
requirements or functional disadvantages. Trex is manufactured in a proprietary
process that combines waste wood fibers and reclaimed polyethylene and is used
primarily for residential and commercial decking. The Company promotes Trex
among consumers and contractors as a premium decking product. Net sales of Trex
increased from $0.6 million in 1992 to $34.1 million in 1997 and totaled $29.3
million in the six months ended June 30, 1998. Income from operations increased
from a loss of $5.6 million in 1992 to a profit of $8.4 million in 1997 and
totaled $9.4 million in the six months ended June 30, 1998.
Annual factory sales of residential and commercial decking in 1997 totaled
approximately $1.7 billion and approximately $200 million, respectively. For
the seven-year period ended December 31, 1997, factory sales of all residential
decking increased at a compounded annual growth rate of approximately 8%. In
recent years, factory sales of non-wood alternative decking products to the
residential market have increased at a compounded annual growth rate of over
25%. Although wood decking accounted for approximately 97% of 1997 decking
sales (measured by board feet of lumber), developing consumer awareness of non-
wood decking alternatives, the trend to low-maintenance products and the decline
in lumber quality and quantity have contributed to increased sales of
wood/plastic composites used for decking. Residential decking purchases include
the installation of new or replacement decks for existing homes, construction of
decks for new homes and repair of existing decks. The Company believes that,
because residential deck construction is not primarily tied to new home
activity, residential decking sales generally have not experienced the high
level of cyclicality common to businesses in the new home construction and
building materials industries.
The Company seeks to achieve sales growth in the decking market by
converting demand for wood decking products into demand for Trex. The Company
intends to continue to develop and promote the Trex brand name as a premium
decking product and to focus on the contractor-installed market segment, since
this segment represents approximately 70% of the decking market (measured by
board feet of lumber) and since contractors generally build larger, more
elaborate residential decks than decks built by homeowners in the "do-it-
yourself" market segment. The Company sells its products through approximately
55 wholesale distribution locations, which in turn sell Trex to approximately
2,000 independent contractor-oriented retailer lumber yards ("dealer outlets")
across the United States.
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The Company was formed in August 1996 in a buyout (the "Acquisition") of
the assets of the Composite Products Division of Mobil Oil Corporation
("Mobil"). Mobil established the Composite Products Division in April 1992
after purchasing the technology and related assets used to create Trex. The
buyout was led by four senior Mobil executives with over 75 years of combined
management experience.
COMPETITIVE STRENGTHS
The Company believes that its primary competitive strengths are the
following:
Superior Product. Trex offers a number of significant advantages over wood
decking products. Trex eliminates many of wood's major functional disadvantages,
which include warping, splitting, rotting and other damage from moisture. Trex
requires no sealing to protect against moisture damage, provides a splinter-free
surface and needs no chemical treatment against insect infestation. These
features of Trex eliminate the on-going maintenance requirements for a wood deck
and make Trex less costly than wood over the life of the deck. Like wood, Trex
is slip-resistant, even when wet, can be painted or stained and is not
vulnerable to damage from ultraviolet rays. The special characteristics of
Trex, including resistance to splitting, flexibility and ease and consistency of
machining and finishing, facilitate deck installation, reduce contractor call-
back and afford customers a wide range of design options.
Brand Name Development. The Company has invested over $10 million during
the last three years to develop Trex as a recognized brand name in the
residential and commercial decking market. The Company's marketing strategy has
been to promote Trex among consumers and contractors as a premium decking
product. The Company uses extensive print and television advertising to build
brand awareness among homeowners and commercial users and targets decking
contractors with advertisements in leading building and remodeling magazines.
Brand name recognition helps to generate demand for Trex directly among
consumers and also among distributors and dealers, who recommend Trex to
contractors and other consumers. The Company believes that its branding
strategy promotes product differentiation of Trex in a market which is not
generally characterized by brand identification and enables the Company both to
command premium prices and maintain price stability for Trex.
Extensive Distribution Network. The Company has developed an extensive
distribution network which complements its branding strategy and focus on the
contractor-installed market segment. At June 30, 1998, the Company sold Trex
through approximately 55 wholesale distribution locations. At the same date,
the Company's distributors marketed Trex to approximately 2,000 dealer outlets,
which directly service contractors and consumers. The Company selects
distributors based upon their anticipated commitment to Trex, and the Company's
distribution network devotes significant resources to promoting and selling
Trex. All distributors have appointed a Trex specialist, regularly conduct
dealer training sessions, fund demonstration projects and participate in local
advertising campaigns and home shows. These distributors sell Trex as their only
non-wood decking alternative.
Investment in Manufacturing Process and Product Development. Production of
a non-wood decking alternative like Trex requires significant capital
investment, special process know-how and time to develop. The Company has
invested over $23 million and five years in manufacturing process improvements,
new product development and product enhancements. The Company's investment of
time and capital has enabled it to increase manufacturing line production rates
by more than 200% since 1992, has facilitated the Company's development of new
products and has produced improvements in the dimensional consistency, surface
texture and color uniformity of Trex.
Building Code Listing. Trex is the only non-wood decking alternative to
receive a product building code listing either from the National Evaluation
Service (the "NES") or from any of the
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three NES regional members that establish construction standards in the United
States. Since receiving its NES listing in 1995, Trex has been the only non-wood
alternative decking product published in all major code books throughout the
country. The Company's listing facilitates the acquisition of building permits
by residential consumers of Trex. The Company believes that its listing promotes
customer and industry acceptance of Trex as a substitute for wood in decking.
Experienced Management Team. The Company is managed by four experienced
senior executives who led the buyout of Mobil's Composite Products Division in
1996. The Company's executives have managed billion-dollar operations as well
as smaller, high-growth divisions and product rollouts within and outside of
Mobil. They have approximately 75 years of combined management experience at
Mobil across a wide range of management functions.
GROWTH STRATEGIES
The Company's goals are to continue to be the leading producer of a
superior non-wood decking alternative product, to increase its market share of
the decking market and to expand new products and geographic markets. To attain
these goals, the Company employs the following strategies:
Continue Brand Name Development. The Company plans to increase its
investment in, and the resources devoted to, development of the Trex brand. The
Company's branding efforts will focus on implementation of enhanced integrated
advertising, public relations and trade programs. The Company's sales growth in
the decking market will largely depend on converting demand for wood products
into demand for Trex. Accordingly, the Company's branding strategy will
continue to emphasize the advantages of Trex over wood decking products. The
Company's brand building programs also are designed to support the positioning
of Trex as a premium product in the decking market.
Expand Distribution Coverage. The Company intends to establish
comprehensive national coverage for Trex. To achieve this objective, the
Company expects to increase the number of dealer outlets selling Trex over the
next three years by 50% to approximately 3,000 outlets. The Company will seek
to expand its dealer network by adding new distributors and increasing the
number of its wholesale distribution locations to approximately 75 distribution
locations from its base of approximately 55 at June 30, 1998.
Increase Production Capacity. Currently, customer demand for Trex exceeds
the Company's manufacturing capacity. To support sales growth and improve
customer service, the Company plans to increase output by adding production
lines and increasing productivity in its existing facility in Winchester,
Virginia and by establishing an additional manufacturing facility in the Western
United States. With this investment, the Company expects to increase its
current manufacturing capacity by approximately 40% in the first quarter of 1999
and to double its current capacity by the end of 1999.
Invest in Process and Product Development. The Company will continue to
make substantial investments in process and product development to support new
products and improve product consistency, reduce manufacturing costs and
increase operating efficiencies. In September 1998, the Company centralized its
research and development operations in the Trex Technical Center, a 30,000
square foot building adjacent to its Winchester manufacturing facility.
Increase New Product Development and Export Markets. As part of its long-
term growth strategy, the Company will continue to develop opportunities for
Trex in new products and product applications and in geographic markets beyond
the Company's U.S. base. In 1997, the Company derived approximately 15% of its
net sales from sales of Trex for non-decking applications, including industrial
block flooring, applications for parks and recreational areas, floating and
fixed docks and
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other marine applications, and landscape edging. The Company believes that the
product characteristics of Trex are well suited to satisfy the diverse
appearance, performance and safety requirements of these and other potential
product applications. In expanding its geographic scope of operations, the
Company plans to increase exports to Canada, where it currently has limited
sales, and explore export opportunities in the Caribbean, Latin America and
selected parts of Europe.
REORGANIZATION
In connection with the Offering, the Company and Trex Company, LLC will
take certain actions described below which are collectively referred to in this
Prospectus as the "Reorganization."
Trex Company, Inc. is currently a wholly owned subsidiary of Trex Company,
LLC, a Delaware limited liability company. Immediately prior to the
consummation of the Offering, Trex Company, LLC will merge with Trex Company,
Inc., which will be the surviving entity in the merger. Pursuant to the merger,
the membership interests in Trex Company, LLC will be converted into and become
shares of Common Stock of Trex Company, Inc. and Trex Company, Inc. will succeed
to the business and assets of Trex Company, LLC.
In connection with the merger, Trex Company, LLC will make a special cash
distribution of approximately $6.9 million to certain of its members (the "LLC
Distribution"). Of the LLC Distribution, approximately $4.5 million represents
the amount of the previously recognized and undistributed income of Trex
Company, LLC through the expected payment date on which the members have paid,
or will pay, income tax and approximately $2.4 million represents a return of
capital. The estimated $4.5 million amount and the total amount of the LLC
Distribution are subject to adjustment based on the actual income of Trex
Company, LLC from July 1, 1998 through the date of the LLC Distribution. See
"Certain Transactions--Reorganization."
The Company's principal executive offices are located at 20 South Cameron
Street, Winchester, Virginia 22601, and the Company's telephone number at that
address is (540) 678-4070.
THE OFFERING
Common Stock offered hereby............. ___________ shares
Common Stock outstanding after the
Offering.............................. ___________ shares (1)
Use of Proceeds......................... The net proceeds from the Offering
will be used to repay substantially
all of the Company's indebtedness, to
redeem all of the Company's
outstanding preferred equity, to fund
a portion of the LLC Distribution and
to provide funds for construction of
the Company's second manufacturing
facility, expansion of existing
operations, working capital, brand
development and other general
corporate purposes. See "Use of
Proceeds."
Proposed Nasdaq National Market symbol. TREX
____________
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(1) Does not include ___________ shares of Common Stock reserved for issuance
pursuant to the Company's 1998 Stock Incentive Plan (the "Stock Incentive
Plan"), which will be effective upon consummation of the Offering. See
"Management--1998 Stock Incentive Plan."
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SUMMARY HISTORICAL AND PRO FORMA FINANCIAL DATA
The summary historical financial data presented below as of December 31,
1997 and June 30, 1998 and for the period from August 29, 1996 to December 31,
1996, the year ended December 31, 1997 and the six months ended June 30, 1998
are derived from the Company's Financial Statements and related Notes thereto
appearing elsewhere in this Prospectus, which have been audited by Ernst & Young
LLP, independent auditors. The summary historical statement of operations data
and cash flow data presented below for the year ended December 31, 1995 and the
period from January 1, 1996 to August 28, 1996 are derived from the Financial
Statements of the Composite Products Division of Mobil Oil Corporation (the
"Predecessor") and related Notes thereto appearing elsewhere in this Prospectus,
which have been audited by Ernst & Young LLP, independent auditors. The summary
historical statement of operations data and cash flow data presented below for
the six months ended June 30, 1997 have been derived from the unaudited
financial statements of the Company appearing elsewhere in this Prospectus. The
summary historical financial data for the six months ended June 30, 1997 are
unaudited, but, in the opinion of management, include all adjustments,
consisting only of normal recurring items, necessary for a fair presentation of
the results of the interim periods. The results of operations for the interim
period ended June 30, 1998 are not necessarily indicative of the results to be
expected for any other interim period or for the year ending December 31, 1998.
The unaudited pro forma, as adjusted, statement of operations data, cash flow
data and other data give effect to the Reorganization and the Offering as if
such transactions had been consummated at the beginning of the periods
indicated. The unaudited pro forma, as adjusted, balance sheet data give effect
to the Reorganization and the Offering as if such transactions had been
consummated on June 30, 1998. The unaudited pro forma, as adjusted, financial
data are based on assumptions that management believes are reasonable, and such
data are presented for comparative and informational purposes only and do not
purport to represent what the Company's actual results of operations or
financial condition would have been if the Reorganization and the Offering in
fact had occurred on such dates or to project the Company's results of
operations for any future period or financial condition at any future date. The
summary historical and unaudited pro forma, as adjusted, financial data
presented below also include certain unaudited other data. The summary financial
data should be read in conjunction with "Management's Discussion and Analysis of
Financial Condition and Results of Operations" and the Financial Statements of
the Company and the Predecessor and related Notes thereto appearing elsewhere in
this Prospectus.
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THE PREDECESSOR(1) THE COMPANY(1)
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AUGUST PRO FORMA, PRO FORMA,
JAN. 1, 29, AS ADJUSTED AS ADJUSTED
YEAR ENDED 1996 TO 1996 TO YEAR ENDED YEAR ENDED SIX MONTHS SIX MONTHS ENDED
DEC. 31, AUGUST 28, DEC. 31, DEC. 31, DEC. 31,(2) ENDED JUNE 30, JUNE 30, (2)
---------- ---------- -------- ---------- ----------- ----------------- -----------------
1995 1996 1996 1997 1997 1997 1998 1997 1998
---- ---- ---- ---- ---- ---- ---- ---- ----
(In thousands, except per share data)
STATEMENT OF OPERATIONS DATA:
Net sales.................... $19,635 $18,071 $ 5,708 $ 34,137 $ 34,137 $19,446 $29,327 $19,446 $29,327
Gross profit................. 9,366 8,883 2,227 17,363 17,363 9,933 16,042 9,933 16,042
Income (loss) from
operations.................. 2,423 3,375 (331) 8,371 8,371 4,859 9,370 4,859 9,370
Interest expense, net........ - - 934 2,777 - 1,471 1,257 - 11
------- -------- -------- -------- -------- ------- ------- ------- -------
Income (loss) before
income tax expense.......... $ 2,423 $ 3,375 $ (1,265) $ 5,594 8,371 $ 3,388 $ 8,113 4,859 9,359
======= ======= ======== ======== ======= =======
Pro forma income tax
expense (3)(4)(5)
(unaudited)................. 3,348 1,944 3,744
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Pro forma net income(4)(5)
(unaudited)................. $ 5,023 $ 2,915 $ 5,615
Pro forma net income per ======== ======= =======
share, basic(4)(5)(6)
(unaudited)................. $ $ $
======== ======= =======
CASH FLOW DATA:
Cash flow from (used in)
operating activities........ $ 4,841 $ 2,848 $ (222) $ 6,521 $ 3,838 $12,482
Cash flow (used in) from
investing activities........ (3,842) (3,708) (30,253) (3,252) (1,478) (4,607)
Cash flow (used in) from
financing activities........ (1,009) 860 34,216 (5,010) (3,817) 1,934
OTHER DATA (unaudited):
EBITDA(7).................... $ 3,750 $ 4,492 $ 525 $ 11,013 $ 11,013 $ 6,422 $10,817 $ 6,422 $10,817
Pounds of Trex sold.......... 71,822 61,483 19,924 113,948 113,948 64,757 95,273 64,757 95,273
As of June 30, 1998
As of ------------------------------
December 31, Pro Forma,
1997 Actual As Adjusted (8)
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BALANCE SHEET DATA (in thousands): (unaudited)
Cash and cash equivalents........... $ 2,000 $11,809 $
Working capital (deficit)........... 4,163 10,926
Total assets........................ 37,229 47,467
Total debt.......................... 26,250 30,030 3,780
Total stockholders'/members'
equity............................ 7,534 13,801
________________
(1) On August 29, 1996, the Company acquired substantially all of the assets
and assumed certain of the liabilities of the Predecessor for a purchase
price of approximately $29.5 million. See "Certain Transactions--
Acquisition Transactions."
(2) The pro forma, as adjusted, statement of operations data for the year ended
December 31, 1997 and six months ended June 30, 1997 and 1998 have been
computed by eliminating interest expense of $2.9 million for the year ended
December 31, 1997, $1.5 million for the six months ended June 30, 1997 and
$1.4 million for the six months ended June 30, 1998 related to debt that
will be repaid with the net proceeds of the Offering. The pro forma, as
adjusted, statement of operations data do not reflect adjustments to (i)
record an extraordinary loss, net of taxes, of $1.1 million for each of the
year ended December 31, 1997 and the six months ended June 30, 1997 and
1998 related to the extinguishment of such debt, or (ii) reflect
recognition of a one-time non-cash tax charge of approximately $0.2 million
for the year ended December 31, 1997, $0.2 million for the six months ended
June 30, 1997 and $1.4 million for the six months ended June 30, 1998 with
respect to a net deferred tax liability related to the Company's conversion
in the Reorganization to a corporation taxed in accordance with Subchapter
C of the Internal Revenue Code (a "C corporation"). The pro forma, as
adjusted, income tax provision is calculated at a combined federal and
state income tax rate of 40%. See "Management's Discussion and Analysis of
Financial Condition and Results of Operations--Overview" and "Certain
Transactions--Reorganization." Historical interest income has been
eliminated to reflect application of cash balances to fund a portion of the
LLC Distribution.
(3) For the periods shown, the Predecessor was included in the consolidated tax
return of its parent and, accordingly, no tax provision was provided. For
all periods since inception, the Company elected to be treated as a
partnership for federal and state income tax purposes. As a result, the
Company's income has been taxed directly to the Company's members, rather
than to the Company.
(4) Pro forma net income and pro forma net income per share reflect current
federal and state income taxes (assuming a 40% combined effective tax rate)
as if the Company had been taxed as a C corporation for the periods
presented.
(5) Pro forma net income and pro forma net income per share for the year ended
December 31, 1997 and the six months ended June 30, 1997 and 1998 do not
reflect adjustments to record deferred income tax expense of $0.2 million,
$0.2 million and $1.4 million, respectively, that will be recorded as a
result of the Company's conversion to C corporation status in the
Reorganization.
(6) Assumes _________ weighted average shares outstanding during the year ended
December 31, 1997 and the six months ended June 30, 1997 and 1998. Diluted
income per share is the same as basic income per share and, therefore, is
not separately presented.
(7) EBITDA consists of income from operations plus depreciation and
amortization. EBITDA is presented because it is a commonly used measure of
performance by the financial community. Although management believes EBITDA
is a useful measure of the Company's performance, EBITDA should not be
considered an alternative to net income (loss) as a measure of operating
performance or to cash provided by (used for) operating activities as a
measure of liquidity. In addition, this measure of EBITDA may not be
comparable to similarly titled measures reported by other companies.
(8) Reflects (i) the LLC Distribution of $7.5 million at June 30, 1998, (ii) a
net deferred tax liability of $1.6 million that would have been recorded by
the Company if it had converted to C corporation status on June 30, 1998,
(iii) an extraordinary $0.3 million charge for the write-off of unamortized
debt discount and (iv) the sale by the Company of the Shares in the
Offering and the application of the net proceeds therefrom. See "Use of
Proceeds," "Capitalization" and "Management's Discussion and Analysis of
Financial Condition and Results of Operations--Overview." The $7.5 million
LLC Distribution adjustment is calculated as if the LLC Distribution had
been made on June 30, 1998 and is based in part on the estimated amount of
previously recognized and undistributed income of the Company through such
date, while the $6.9 million LLC Distribution amount appearing elsewhere in
this Prospectus also reflects the then estimated additional results of
operations of the Company from July 1, 1998 through the estimated date of
the LLC Distribution. The estimated $6.9 million amount is subject to
adjustment based on the actual income of the Company from July 1, 1998
through the date of the LLC Distribution. See "Certain Transactions--
Reorganization."
9
RISK FACTORS
In addition to the other information in this Prospectus, investors should
carefully consider the following risk factors before deciding whether to
purchase the Shares offered hereby. Certain statements in this Prospectus
concerning the Company's future financial condition and performance are forward-
looking statements. The Company's actual results may differ materially from
those expressed in or implied by such forward-looking statements. Factors that
may cause such a difference include, but are not limited to, those discussed
below and in the sections of this Prospectus entitled "Management's Discussion
and Analysis of Financial Condition and Results of Operations" and "Business."
ABILITY TO INCREASE MARKET ACCEPTANCE
The Company's ability to grow will largely depend on its success in
converting demand for wood decking products, which accounted for approximately
97% of the 1997 decking market (measured by board feet of lumber), into demand
for Trex. The Company's strategy to increase market acceptance of Trex is to
develop and promote the Trex brand name as a premium decking product and to
emphasize the advantages of Trex over wood decking products. To increase its
market share, the Company must overcome the low consumer awareness of non-wood
decking alternatives, the preference of many consumers for well-accepted wood
products, the moderately different appearance of Trex, the greater initial
expense of installing a Trex deck and the established relationships existing
between suppliers of wood decking products and contractors and homebuilders.
The Company's failure to achieve increased market acceptance of Trex would have
a material adverse effect on the Company's business, financial condition and
results of operations.
LACK OF PRODUCT DIVERSIFICATION
All of the Company's net sales are derived from Trex. Although the
Company has developed new Trex products and new applications for Trex since
1992, and intends to continue such development, the Company's product line is
based exclusively on the composite formula and manufacturing process for Trex
Wood-Polymer lumber. If the Company should experience any problems, real or
perceived, with product quality or acceptance of Trex, the Company's lack of
product diversification would have a material adverse effect on the Company's
business, financial condition and results of operations.
DEPENDENCE ON SINGLE MANUFACTURING FACILITY
Trex is currently produced solely in the Company's manufacturing facility
in Winchester, Virginia. Any interruption in the operations or decrease in the
production capacity of this facility, whether because of equipment failure,
natural disaster or otherwise, would limit the Company's ability to meet
existing and future customer demand for Trex and would have a material adverse
effect on the Company's business, financial condition and results of operations.
The Company intends to construct a second manufacturing facility in the Western
United States. The new facility is expected to be operational in the third
quarter of 1999, but construction of the facility is subject to risks that could
delay commencement of operations beyond this date. See "Ability to Increase
Manufacturing Capacity."
RELIANCE ON SUPPLY OF RAW MATERIALS
Production of Trex requires substantial amounts of wood fiber and
polyethylene. The Company purchases wood fiber under contracts with a
relatively small number of suppliers primarily located within a 200-mile radius
of the Company's manufacturing facility, and obtains polyethylene under purchase
order arrangements with suppliers of reclaimed grocery sacks and stretch film
throughout the United States. The Company's ability to obtain adequate
polyethylene supplies
10
depends on its success in developing new sources, entering into long-term
arrangements with suppliers and managing the collection of supplies from
geographically dispersed distribution centers. The termination of the Company's
significant supplier relationships could subject the Company to the risks that
it would be unable to purchase sufficient quantities of raw materials to meet
its production requirements or would have to pay higher prices for replacement
supplies. Further, the Company generally obtains its raw materials from existing
suppliers at fixed prices that are established annually. There can be no
assurance that the Company will be successful in maintaining such pricing
policies to protect against fluctuations in raw materials prices. The
termination of significant sources of raw materials or payment of higher prices
for raw materials could have a material adverse effect on the Company's
business, financial condition and results of operations. See "Business--
Suppliers."
SENSITIVITY TO ECONOMIC CONDITIONS
The demand for decking products is sensitive to changes in the level of
activity in home improvements and, to a lesser extent, new home construction,
which are affected by such factors as consumer spending habits, employment,
interest rates and inflation. An economic downturn could reduce consumer income
available for spending on discretionary items such as decking, which could have
a material adverse effect on the Company's business, financial condition and
results of operations. See "Business--Decking Market Overview."
ABILITY TO INCREASE MANUFACTURING CAPACITY
Currently, customer demand for Trex exceeds the Company's manufacturing
capacity. As part of its strategy to increase capacity, the Company intends to
add two new production lines to its Winchester facility by the first quarter of
1999 and to construct a second manufacturing facility in the Western United
States by the third quarter of 1999. See "Business--Growth Strategies." In
constructing the new facility, the Company will be subject to the risks normally
associated with the development of manufacturing facilities, including risks
relating to the availability and timely receipt of zoning and other regulatory
approvals, and the cost and timely completion of construction (which may be
affected by causes beyond the Company's control, such as weather, labor
conditions or material shortages). Further, in the start-up and operation of the
new facility and the two additional production lines, the Company will be
subject to the risks involved in recruiting and training a factory workforce,
installing and operating new production equipment, commencing manufacturing
operations and maintaining product quality. These risks could result in
substantial unanticipated delays or expense, which could have a material adverse
effect on the Company's business, financial condition and results of operations.
See "Dependence on Single Manufacturing Facility."
ABILITY TO MANAGE GROWTH
The Company's recent growth has placed significant demands on its
management and other resources. The Company's net sales increased to $29.3
million in the six months ended June 30, 1998 from $19.4 million in the six
months ended June 30, 1997 and to $34.1 million in 1997 from $23.8 million in
1996. The number of dealer outlets selling Trex has increased from
approximately 1,500 at December 31, 1997 to approximately 2,000 at June 30,
1998, and further significant increases are expected in the future. The Company
also plans to support its geographic expansion by opening a second manufacturing
facility, which will be located in the Western United States. To manage its
growth effectively, the Company will need to continue to develop and improve its
operational, financial, accounting and other internal systems. In addition, the
Company's future success will depend in large part upon its ability to recruit,
train, motivate and retain senior managers and other employees and to maintain
product quality. If the Company is unable to manage its growth effectively,
such inability could have a material adverse effect on the quality of the
Company's products and its business, financial condition and results of
operations.
11
SEASONALITY AND FLUCTUATIONS IN QUARTERLY OPERATING RESULTS
The Company's net sales and income from operations historically have varied
from quarter to quarter. Such variations are principally attributable to
seasonal trends in the demand for Trex. The Company experiences lower net sales
levels during the fourth quarter, in which holidays and adverse weather
conditions in certain regions usually reduce the level of home improvement and
new construction activity. Income from operations and net income tend to be
lower in quarters with lower sales due to a lower gross margin which is not
offset by a corresponding reduction in selling, general and administrative
expenses, in part because the Company continues to make advertising expenditures
throughout the year. As a result of these factors, the Company believes period-
to-period comparisons of its net sales and other operating results should not be
relied upon as indicators of future performance, and the results of any
quarterly period may not be indicative of results to be expected for a full
year. See "Management's Discussion and Analysis of Financial Condition and
Results of Operations--Seasonality."
SIGNIFICANT CAPITAL REQUIREMENTS
Expansion of the Company's production capacity will require significant
capital expenditures. The Company currently estimates that its aggregate capital
requirements in 1998 and 1999 will total approximately $25.2 million, of which
approximately $14.4 million is expected to be incurred in 1998 (including $4.6
million of capital expenditures made as of June 30, 1998) and approximately
$10.8 million in 1999. Capital expenditures will be used primarily for the
addition of two production lines to the Company's Winchester facility and for
the site acquisition, construction and equipping of the Company's new
manufacturing facility in the Western United States. The Company believes that
the net proceeds of the Offering, together with cash on hand, cash flow from
operations and borrowings expected to be available under the Company's current
credit facility, will provide sufficient funds to enable the Company to expand
its business as currently planned at least through the end of 1999. The actual
amount and timing of the Company's future capital requirements may differ
materially from the Company's estimates depending on the demand for Trex and as
a result of new market developments and opportunities. The Company may
determine that it is necessary or desirable to obtain financing for such
requirements through bank borrowings or the issuance of debt or equity
securities. Debt financing would increase the leverage of the Company, while
equity financing may dilute the ownership of the Company's stockholders. There
can be no assurance as to whether, or as to the terms on which, the Company will
be able to obtain such financing. Any failure by the Company to generate
sufficient funds from operations or equity or debt financings to meet its
capital requirements could have a material adverse effect on the Company's
business, financial condition and results of operations. See "Management's
Discussion and Analysis of Financial Condition and Results of Operations--
Liquidity and Capital Resources."
DEPENDENCE ON SIGNIFICANT DISTRIBUTORS
The Company's aggregate net sales to its five largest distributors
accounted for approximately 68% of the Company's net sales in 1997. The
Company's contracts with these distributors are terminable by the distributors
upon notice within a specified period prior to expiration of the current annual
term. Although the Company believes it would be able to replace any current
distributor, a contract termination or significant decrease or interruption in
business from any of its five largest distributors or any other significant
distributor could cause a short-term disruption of the Company's operations.
Such a disruption could have a material adverse effect on the Company's
business, financial condition and results of operations. See "Business--
Distribution."
12
DEPENDENCE ON KEY PERSONNEL
The Company's success will depend in large part upon the continued services
of a small number of key management employees, including Anthony J. Cavanna,
Andrew U. Ferrari, Robert G. Matheny and Roger A. Wittenberg. The loss of the
services of one or more of the Company's key employees could have a material
adverse effect on the Company. In addition, if one or more of the Company's key
employees resigns from the Company to join a competitor or to form a competing
company, the loss of such employees and any resulting loss of existing or
potential customers to such competitor could have a material adverse effect on
the Company's business, financial condition and results of operations. In the
event of the loss of any such personnel, there can be no assurance that the
Company would be able to prevent the unauthorized disclosure or use of its
technical knowledge, practices or procedures by such personnel. Although the
Company's key employees are parties to agreements containing confidentiality
covenants, there can be no assurance that courts will enforce such covenants as
written or that the agreements will deter conduct prohibited by such covenants.
See "Management."
COMPETITION
The residential and commercial decking market in which the Company
principally operates is highly competitive. As a wood/plastic composite
product, Trex competes with wood, other wood/plastic composites and 100% plastic
lumber for use as decking. The primary competition for Trex is wood decking,
which accounted for approximately 97% of 1997 decking sales (measured by board
feet of lumber). The conventional lumber suppliers with which the Company
competes in many cases have established ties to the building and construction
industry and have well-accepted products. Many of the Company's competitors in
the decking market that sell wood products have significantly greater financial,
technical and marketing resources than the Company. The Company's ability to
compete depends, in part, upon a number of factors outside its control,
including the ability of its competitors to develop new non-wood decking
alternatives which are competitive with Trex. Although Trex is the only non-
wood decking alternative to receive a product building code listing from the NES
or any of its three regional members, the Company is aware of several
manufacturers of wood/plastic composite products that have publicly announced an
intention to seek such a listing. In addition, the Company is aware of at least
one manufacturer that has received a regional application listing of its 100%
plastic lumber product, which covers specific uses of that product. There can
be no assurance that one or more of the Company's competitors will not receive a
listing for their non-wood decking alternative products in the immediate future.
Any product receiving such a listing could be more competitive with Trex. The
Company's failure to compete successfully with its competitors would have a
material adverse effect on the Company's business, operating results and
financial condition. See "Business--Competition."
IMPACT OF GOVERNMENT REGULATION
The Company is subject to federal, state and local environmental,
occupational health and safety, and other laws and regulations. The
environmental laws and regulations applicable to the Company's operations
establish air quality standards for emissions from the Company's manufacturing
operations, govern the disposal of solid waste, and regulate waste water and
storm water discharge. As is the case with manufacturers in general, the
Company may be held liable for response costs and damages to natural resources
if a release or threat of release of hazardous materials occurs on or from the
Company's properties or any associated offsite disposal location, or if
contamination from prior activities is discovered at any properties owned or
operated by the Company. Such liability could have a material adverse effect on
the Company's business, financial condition and results of operations. See
"Business--Government Regulation."
13
YEAR 2000 COMPLIANCE
The Company and third parties with which the Company does business rely on
numerous computer programs in their day-to-day operations. The Company has
undertaken a program to address the Year 2000 problem as it relates to the
Company's internal computer systems and the third-party computer systems with
which the Company interacts, including the systems of its major suppliers and
customers. The Company expects to continue to incur internal staff costs and
other expenses, which may be significant and are expensed as incurred, to
address these issues. In addition, the appropriate course of action may
include replacement or an upgrade of certain systems or equipment at a
substantial cost to the Company. There can be no assurance that the Year 2000
issues will be resolved in 1998 or 1999. If not resolved, such issues could have
a material adverse impact on the Company's business, operating results and
financial condition. See "Management's Discussion and Analysis of Financial
Condition and Results of Operations--Year 2000 Compliance."
INFLUENCE BY PRINCIPAL STOCKHOLDERS
Upon completion of the Offering, the Company's four management stockholders
will beneficially own approximately ___% of the Common Stock. As a result, such
stockholders collectively will be able to exercise control over the Company's
business and affairs by virtue of their voting power with respect to the
election of directors and actions requiring stockholder approval. See
"Management," "Principal Stockholders" and "Description of Capital Stock."
INTELLECTUAL PROPERTY
The Company's success depends, in part, upon its intellectual property
rights. The Company relies upon a combination of trade secret, nondisclosure
and other contractual arrangements, and copyright and trademark laws to protect
its proprietary rights. The Company also has obtained patent protection for
certain of its production processes. The Company enters into confidentiality
agreements with its employees and limits access to and distribution of its
proprietary information. There can be no assurance that the steps taken by the
Company in this respect will be adequate to deter misappropriation of its
proprietary information or that the Company will be able to detect unauthorized
use and take appropriate steps to enforce its intellectual property rights. See
"Business--Intellectual Property."
CERTAIN ANTI-TAKEOVER PROVISIONS
Certain provisions of the Company's Certificate of Incorporation (the
"Certificate of Incorporation") and Bylaws (the "Bylaws") and the General
Corporation Law of the State of Delaware (the "Delaware General Corporation
Law") could delay or impede the removal of incumbent directors, could make it
more difficult to consummate a merger, tender offer or proxy contest involving
the Company, or could discourage a third party from attempting to acquire
control of the Company, even if such events would be beneficial to the interests
of the Company's stockholders. In addition, the Certificate of Incorporation
authorizes the Board of Directors to provide for the issuance of up to ________
shares of preferred stock of the Company, in one or more series, which the Board
of Directors could issue without stockholder approval and upon such terms and
conditions, and having such rights, privileges and preferences, as the Board of
Directors may determine. The ability to issue preferred stock could have the
effect of discouraging unsolicited acquisition proposals or making it more
difficult for a third party to gain control of the Company, or otherwise could
adversely affect the market price of the Common Stock. See "Description of
Capital Stock--Anti-Takeover Effect of Certain Charter and Bylaw Provisions" and
"--Section 203 of the Delaware General Corporation Law."
14
NO PRIOR PUBLIC MARKET; POSSIBLE VOLATILITY OF SHARE PRICE
Prior to the Offering, there has been no market for the Common Stock.
Although the Company will apply for the Shares to be quoted on the Nasdaq
National Market, there is no assurance that an active trading market for the
Shares will develop or be sustained after the Offering.
There can be no assurance that the market price of the Shares will not
decline below the initial public offering price. The initial public offering
price will be determined by negotiations between the Company and the
representatives of the Underwriters and may not be indicative of future market
prices. See "Underwriting" for information relating to the factors to be
considered in determining the initial public offering price. In recent years,
stock markets have experienced extreme price and volume fluctuations. The
trading price of the Shares could be subject to wide fluctuations in response to
quarterly variations in operating results, changes in earnings estimates by
analysts, announcements of new contracts or product offerings by the Company or
its competitors, general economic or stock market conditions and other events or
factors.
DILUTION TO NEW INVESTORS
The initial public offering price per Share is substantially higher than
the Company's net tangible book value per share of Common Stock. Purchasers of
Shares in the Offering will experience immediate dilution of $______ in the pro
forma net tangible book value per Share and may experience further dilution upon
the exercise of future options to purchase shares of Common Stock. See
"Dilution."
NO DIVIDENDS
The Company does not anticipate paying any cash dividends on the Common
Stock in the foreseeable future. The Company's revolving credit facility
contains provisions restricting the Company's ability to pay cash dividends on
the Common Stock. See "Dividend Policy."
BENEFITS OF OFFERING TO AFFILIATES AND OTHER CURRENT INVESTORS
Approximately $28.5 million of the net proceeds of the Offering will be
used to repay indebtedness of the Company to Connecticut General Life Insurance
Company, Connecticut General Life Insurance Company on behalf of one or more
separate accounts, Life Insurance Company of North America and Lincoln National
Life Insurance Company, all of which own equity interests in the Company and one
or more of which may be deemed affiliates of the Company prior to the Offering
(collectively the "Institutional Investors"). The Company incurred such
indebtedness in connection with the Acquisition. In addition, the Company will
use approximately $3.1 million of the net proceeds of the Offering to redeem
Mobil's preferred equity interest in the Company issued in connection with the
Acquisition.
As part of the Reorganization, the Company will make the LLC Distribution
of approximately $6.9 million to its four management members and to the
Institutional Investors. A portion of the net proceeds of the Offering will be
used to pay approximately $2.0 million of the LLC Distribution. The amount of
the LLC Distribution and the amount of the net proceeds of the Offering to be
applied in respect thereof are subject to adjustment based on the Company's
actual income from July 1, 1998 through the date of the LLC Distribution. See
"Use of Proceeds," "Principal Stockholders" and "Certain Transactions."
SHARES ELIGIBLE FOR FUTURE SALE; REGISTRATION RIGHTS
Future sales of a substantial number of shares of Common Stock in the
public market, or the perception that such sales could occur, could adversely
affect the prevailing market price of the
15
Common Stock and could make it more difficult for the Company to raise funds
through a public offering of its equity securities. Upon completion of the
Offering, there will be __________ shares of Common Stock outstanding, including
the __________ Shares issued in the Offering. The __________ Shares offered
hereby will be freely tradable without restriction under the Securities Act of
1933, as amended (the "Securities Act"), by persons other than "affiliates" of
the Company as defined in Rule 144 under the Securities Act. The remaining
__________ shares of Common Stock will be deemed "restricted securities" within
the meaning of Rule 144 and, as such, may not be sold in the absence of
registration under the Securities Act or an exemption therefrom, including the
exemption afforded by Rule 144. In connection with the Offering, the Company and
all stockholders of the Company have entered into "lock-up" agreements with the
Underwriters. The Company and such persons have agreed, subject to certain
exceptions, that they will not offer, sell, contract to sell, issue or otherwise
dispose of any shares of Common Stock or any securities of the Company which are
substantially similar to the Common Stock or which are convertible into or
exchangeable or exercisable for Common Stock or securities substantially similar
to the Common Stock for a period of 180 days after the closing of the Offering
without the prior written consent of Schroder & Co. Inc., which it may grant in
whole or in part without a public announcement. Upon expiration of the lock-up
period, __________ shares of Common Stock will be eligible for sale under Rule
144. See "Shares Eligible for Future Sale."
The Company has granted "demand" and "piggyback" registration rights with
respect to the Common Stock held by the Institutional Investors. Following
consummation of the Offering, _______ shares of Common Stock, or ___% of total
number of outstanding shares of Common Stock, will be entitled to the benefits
of such registration rights. See "Certain Transactions--Acquisition
Transactions."
16
USE OF PROCEEDS
The net proceeds to the Company from the Offering after deducting
underwriting discounts and commissions and after expenses of the Offering are
expected to be $________ million ($________ million if the Over-Allotment Option
is exercised in full). Of such net proceeds, the Company will use approximately
$28.5 million to repay $26.3 million principal amount of indebtedness,
approximately $0.7 million of accrued and unpaid interest thereon and a
prepayment premium related thereto of approximately $1.5 million. Such
indebtedness, which was incurred in connection with the Acquisition, consists of
(i) $21.3 million principal amount of senior notes, which accrue interest at an
annual rate of 10% and mature on August 30, 2003 (the "Senior Notes"), and (ii)
$5.0 million principal amount of subordinated notes, which accrue interest at an
annual rate of 12% and mature on August 30, 2004 (the "Subordinated Notes").
The Senior Notes and the Subordinated Notes are held by the Institutional
Investors, one or more of which may be deemed affiliates of the Company prior to
the Offering. The Company also will pay approximately $3.1 million of the net
proceeds of the Offering to Mobil in redemption of Mobil's preferred equity
interest in the Company issued in connection with the Acquisition and in payment
of accrued and unpaid dividends thereon. See "Certain Transactions--Acquisition
Transactions." The Company will pay approximately $2.0 million of the net
proceeds of the Offering to fund a portion of the LLC Distribution to its four
management members and to the Institutional Investors. The amount of the LLC
Distribution and the amount of net proceeds of the Offering to be applied in
respect thereof are subject to adjustment based on the Company's actual income
from July 1, 1998 through the date of the LLC Distribution. See "Certain
Transactions--Reorganization."
Of the remaining net proceeds of the Offering of approximately $______
million, the Company intends to use approximately $10.4 million for the
construction of the Company's second manufacturing facility and the balance for
expansion of the Company's existing operations, working capital, brand
development and other general corporate purposes. The precise allocation of
funds among these uses will depend upon future developments in or affecting the
Company's business and the emergence of future opportunities.
Pending the foregoing uses, the net proceeds of the Offering will be
invested in short-term, interest-bearing, investment grade securities.
DIVIDEND POLICY
The Company intends to retain future earnings, if any, to finance the
development and expansion of its business and, therefore, does not anticipate
paying any cash dividends on the Common Stock in the foreseeable future. The
payment of dividends is within the discretion of the Board of Directors and will
be dependent upon, among other factors, the Company's results of operations,
financial condition and capital requirements, restrictions imposed by the
Company's financing agreements and legal requirements. The Company's revolving
credit facility contains provisions restricting the Company's ability to pay
cash dividends on the Common Stock.
Prior to the Reorganization, the Company has been treated as a partnership
for federal and state income tax purposes. The Company made distributions to
its members of $1.6 million in each of 1997 and the six months ended June 30,
1998 to satisfy their allocated portion of the Company's taxable income. As
part of the Reorganization, the Company will make the LLC Distribution of
approximately $6.9 million to certain of its members. The amount of the LLC
Distribution is subject to adjustment based on the Company's actual income from
July 1, 1998 through the date of the LLC Distribution. See "Certain
Transactions--Reorganization."
17
CAPITALIZATION
The following table sets forth, as of June 30, 1998, (i) the actual
capitalization of the Company and (ii) the pro forma capitalization of the
Company after giving effect to the Reorganization and as adjusted for the
Offering and the application of the net proceeds therefrom as described under
"Use of Proceeds." This table should be read in conjunction with "Management's
Discussion and Analysis of Financial Condition and Results of Operations" and
the Financial Statements and related Notes thereto appearing elsewhere in this
Prospectus.
AS OF JUNE 30, 1998
--------------------------
PRO FORMA,
ACTUAL AS ADJUSTED
------ ----------
(IN THOUSANDS, EXCEPT SHARE
AND UNIT DATA)
Long-term debt (including current
portion):
Senior Notes..................................... $21,250 $ -
Subordinated Notes............................... 5,000 -
Mortgage......................................... 3,780 3,780
------- -------
Total long-term debt........................... 30,030 3,780
Deferred income taxes............................... -
Members' equity:
Preferred units, 1,000 units
authorized, issued and
outstanding..................................... 3,000 -
Junior units, 4,000 units
authorized, issued and
outstanding..................................... 2,350 -
Undistributed income............................. 8,451 -
------- -------
Total members' equity............................... 13,801 -
Stockholders' equity:
Common Stock, $0.01 par value,
__________ shares authorized;
_________ shares issued and
outstanding..................................... -
Preferred Stock, $0.01 par value,
_________ shares authorized; 0
shares issued and outstanding................... -
Additional capital............................... -
Retained earnings................................ -
Total stockholders' equity..................... _______ _______
Total capitalization......................... $43,831 $
======= =======
18
DILUTION
At June 30, 1998, the pro forma net tangible book value of the Common
Stock, after giving effect to the Reorganization, was $______ million, or
approximately $___ per share outstanding. As of June 30, 1998, the adjusted pro
forma net tangible book value of the Common Stock, after giving effect to the
Reorganization and the consummation of the Offering and the application of the
net proceeds therefrom, was $______ million, or approximately $___ per share
outstanding. This represents an immediate increase in net tangible book value
of $____ per share to existing stockholders and an immediate dilution in net
tangible book value of $___ per share to new investors purchasing Shares in the
Offering. The net tangible book value per share of Common Stock represents the
amount of the Company's tangible assets less its liabilities divided by the
number of shares of Common Stock outstanding.
The following table illustrates this dilution in net tangible book value
per share to new investors at June 30, 1998:
Initial public offering price per Share........................................................................ $
Pro forma net tangible book value per share at June 30, 1998 after giving effect to the Reorganization........ $
Increase in net tangible book value per share attributable to new investors...................................
-----
Adjusted pro forma net tangible book value per share at June 30, 1998 after giving effect to the Offering......
-----
Dilution per share to new investors............................................................................ $
=====
The following table sets forth, at June 30, 1998 on a pro forma basis, the
difference between the number of shares of Common Stock purchased from the
Company, the total consideration paid and the average price per share paid by
the existing holders of the Common Stock and by the new investors, before
deducting underwriting discounts and estimated offering expenses payable by the
Company:
AVERAGE
SHARES PURCHASED TOTAL CONSIDERATION PRICE PAID
------------------- -------------------
NUMBER PERCENTAGE AMOUNT PERCENTAGE PER SHARE
---------- ---------- ---------- ---------- ---------
Existing stockholders.......... % $ % $
New investors.................. $
---------- --------- ---------- ----------
Total..................... % $ %
---------- --------- ---------- ----------
19
SELECTED HISTORICAL AND PRO FORMA FINANCIAL DATA
The selected historical financial data presented below as of December 31,
1996 and 1997 and June 30, 1998 and for the period from August 29, 1996 to
December 31, 1996, the year ended December 31, 1997 and the six months ended
June 30, 1998 are derived from the Company's Financial Statements and related
Notes thereto, appearing elsewhere in this Prospectus, which have been audited
by Ernst & Young LLP, independent auditors. The selected historical financial
data presented below as of December 31, 1995 and for the year ended December 31,
1995 and the period from January 1, 1996 to August 28, 1996 are derived from the
Financial Statements of the Predecessor and related Notes thereto appearing
elsewhere in this Prospectus, which have been audited by Ernst & Young LLP,
independent auditors. The selected historical financial data presented below as
of December 31, 1993 and 1994 and for each of the years ended December 31, 1993
and 1994 are derived from the Predecessor's unaudited financial statements. The
selected historical statement of operations data and cash flow data presented
below for the six months ended June 30, 1997 have been derived from the
unaudited financial statements of the Company appearing elsewhere in this
Prospectus. The selected historical financial data for the six months ended
June 30, 1997 are unaudited, but, in the opinion of management, include all
adjustments, consisting only of normal recurring items, necessary for a fair
presentation of the results of the interim periods. The results of operations
for the interim period ended June 30, 1998 are not necessarily indicative of the
results to be expected for any other interim period or for the year ending
December 31, 1998. The unaudited pro forma, as adjusted, statement of operations
data, cash flow data and other data give effect to the Reorganization and the
Offering as if such transactions had been consummated at the beginning of the
periods indicated. The unaudited pro forma, as adjusted, balance sheet data give
effect to the Reorganization and the Offering as if such transactions had been
consummated on June 30, 1998. The unaudited pro forma, as adjusted, financial
data are based on assumptions that management believes are reasonable and such
data are presented for comparative and informational purposes only and do not
purport to represent what the Company's actual results of operations or
financial condition would have been if the Reorganization and the Offering in
fact had occurred on such dates or to project the Company's results of
operations for any future period or financial condition at any future date. The
summary historical and unaudited pro forma, as adjusted, financial data
presented below also include certain unaudited other data. The selected
financial data should be read in conjunction with "Management's Discussion and
Analysis of Financial Condition and Results of Operations" and the Financial
Statements of the Company and the Predecessor and related Notes thereto
appearing elsewhere in this Prospectus.
20
THE PREDECESSOR(1) THE COMPANY(1)
----------------------------------------------- ----------------------------------------
AUGUST PRO FORMA
JAN 1 29 AS ADJUSTED
YEAR ENDED 1996 TO 1996 TO YEAR ENDED YEAR ENDED
DEC. 31, AUGUST 28, DEC. 31, DEC. 31, DEC 31,(2)
-------------------------------- ---------- -------- ------- -----------
1993 1994 1995 1996 1996 1997 1997
---- ---- ---- ----- ---- ---- ----
(In thousands, except per share data)
STATEMENT OF OPERATIONS
DATA:
Net sales............................ $ 3,530 $ 7,376 $ 19,635 $18,071 $ 5,708 $ 34,137 $34,137
Cost of sales........................ 5,080 6,203 10,269 9,188 3,481 16,774 16,774
-------- -------- -------- ------- ---------- -------- -------
Gross (loss) profit.................. (1,550) 1,173 9,366 8,883 2,227 17,363 17,363
Selling, general and
administrative
expenses........................... 8,190 13,875 6,943 5,508 2,558 8,992 8,992
-------- -------- -------- ------- ---------- -------- -------
(Loss) income from
operations.......................... (9,740) (12,702) 2,423 3,375 (331) 8,371 8,371
Interest expense, net................ - - - - 934 2,777 -
-------- -------- -------- ------- ---------- -------- -------
(Loss) income before
income tax expense.................. $ (9,740) $(12,702) $ 2,423 $ 3,375 $ (1,265) 5,594 8,371
======== ======== ======== ======= ========== ========
Pro forma income tax
expense (3)(4)(5)(unaudited)........ 3,348
-------
Pro forma net income(4)(5) $ 5,023
(unaudited)......................... =======
Pro forma net income per
share, basic(4)(5)(6)(unaudited).... $
=======
CASH FLOW DATA:
Cash flow (used in)
from operating activities........... $ (4,404) $ 4,841 $ 2,848 $ (222) $ 6,521
Cash flow (used in) from
investing activities................ (4,427) (3,842) (3,708) (30,253) (3,252)
Cash flow from (used in)
financing activities................ 8,778 (1,009) 860 34,216 (5,010)
OTHER DATA (unaudited):
EBITDA(7)............................ $ (6,499) $ (4,080) $ 3,750 $ 4,492 $ 525 $ 11,013 $ 11,013
Pounds of Trex sold.................. 16,201 30,081 71,822 61,483 19,924 113,948 113,948
PRO FORMA
AS ADJUSTED
SIX MONTHS SIX MONTHS ENDED
ENDED JUNE 30, JUNE 30,
------------------- -------------------
1997 1998 1997 1998
---- ---- ---- ----
STATEMENT OF OPERATIONS
DATA:
Net sales.......................... $19,446 $29,327 $19,446 $29,327
Cost of sales...................... 9,513 13,285 9,513 13,285
------- ------- ------- -------
Gross (loss) profit................ 9,933 16,042 9,933 16,042
Selling, general and
administrative
expenses......................... 5,074 6,672 5,074 6,672
------- ------- ------- -------
(Loss) income from
operations........................ 4,859 9,370 4,859 9,370
Interest expense (income),
net............................... 1,471 1,257 - 11
------- ------- ------- -------
(Loss) income before
income tax expense................ $ 3,388 8,113 4,859 9,359
======= =======
Pro forma income tax
expense (3)(4)(5) (unaudited)..... 1,944 3,744
------- -------
Pro forma net income(4)(5)......... $ 2,915 $ 5,615
======= =======
Pro forma net income per
share, basic(4)(5)(6)(unaudited).. $ $
======= =======
CASH FLOW DATA:
Cash flow (used in)
from operating activities......... $ 3,838 $12,482
Cash flow (used in) from
investing activities.............. (1,478) (4,607)
Cash flow (used in) from
financing activities.............. (3,817) 1,934
OTHER DATA (unaudited):
EBITDA(7).......................... $ 6,422 $10,817 $ 6,422 $10,817
Pounds of Trex sold................ 64,757 95,273 64,757 95,273
21
THE PREDECESSOR(1) THE COMPANY (1)
----------------------------- -----------------------------------------------------------
AS OF DECEMBER 31, AS OF JUNE 30, 1998
--------------------------------------------------- ------------------------------------
PRO FORMA,
1993 1994 1995 1996 1997 ACTUAL AS ADJUSTED(8)
---------- ---------- -------- ------- ------- -------- --------------
(UNAUDITED) (UNAUDITED)
BALANCE SHEET DATA: (in thousands)
Cash and cash equivalents............ $ 63 $ 10 $ - $ 3,741 $ 2,000 $ 11,809 $
Working capital...................... (190) (403) (1,150) 3,974 4,163 10,926
Total assets......................... 14,347 11,959 13,047 36,561 37,229 47,467
Total debt........................... 29,281 38,059 37,050 29,250 26,250 30,030
Total stockholders'/ members'
(deficit) equity.................. (16,419) (29,121) (26,698) 3,950 7,534 13,801
________________
(1) On August 29, 1996, the Company acquired substantially all of the assets
and assumed certain of the liabilities of the Predecessor for a purchase
price of approximately $29.5 million. See "Certain Transactions--
Acquisition Transactions."
(2) The pro forma, as adjusted, statement of operations data for the year ended
December 31, 1997 and six months ended June 30, 1997 and 1998 have been
computed by eliminating interest expense of $2.9 million for the year ended
December 31, 1997, $1.5 million for the six months ended June 30, 1997 and
$1.4 million for the six months ended June 30, 1998 related to debt that
will be repaid with the net proceeds of the Offering. The pro forma, as
adjusted, statement of operations data do not reflect adjustments to (i)
record an extraordinary loss, net of taxes, of $1.1 million for each of the
year ended December 31, 1997 and the six months ended June 30, 1997 and
1998 related to the extinguishment of such debt, or (ii) reflect
recognition of a one-time non-cash tax charge of approximately $0.2 million
for the year ended December 31, 1997, $0.2 million for the six months ended
June 30, 1997 and $1.4 million for the six months ended June 30, 1998 with
respect to a net deferred tax liability related to the Company's conversion
in the Reorganization to a C corporation. The pro forma, as adjusted,
income tax provision is calculated at a combined federal and state income
tax rate of 40%. See "Management's Discussion and Analysis of Financial
Condition and Results of Operations--Overview" and "Certain Transactions--
Reorganization." Historical interest income has been eliminated to reflect
application of cash balances to fund a portion of the LLC Distribution.
(3) For the periods shown, the Predecessor was included in the consolidated tax
return of its parent and, accordingly, no tax provision was provided. For
all periods since inception, the Company elected to be treated as a
partnership for federal and state income tax purposes. As a result, the
Company's income has been taxed directly to the Company's members, rather
than to the Company.
(4) Pro forma net income and pro forma net income per share reflect current
federal and state income taxes (assuming a 40% combined effective tax rate)
as if the Company had been taxed as a C corporation for the periods
presented.
(5) Pro forma net income and pro forma net income per share for the year ended
December 31, 1997 and the six months ended June 30, 1997 and 1998 do not
reflect adjustments to record deferred income tax expense of $0.2 million,
$0.2 million and $1.4 million, respectively, that will be recorded as a
result of the Company's conversion to C corporation status in the
Reorganization.
(6) Assumes _________ weighted average shares outstanding during the year ended
December 31, 1997 and the six months ended June 30, 1997 and 1998. Diluted
income per share is the same as basic income per share and, therefore, is
not separately presented.
(7) EBITDA consists of income from operations plus depreciation and
amortization. EBITDA is presented because it is a commonly used measure of
performance by the financial community. Although management believes EBITDA
is a useful measure of the Company's performance, EBITDA should not be
considered an alternative to net income (loss) as a measure of operating
performance or to cash provided by (used for) operating activities as a
measure of liquidity. In addition, this measure of EBITDA may not be
comparable to similarly titled measures reported by other companies.
(8) Reflects (i) the LLC Distribution of $7.5 million at June 30, 1998, (ii) a
net deferred tax liability of $1.6 million that would have been recorded by
the Company if it had converted to C corporation status on June 30, 1998,
(iii) an extraordinary $0.3 million charge for the write-off of unamortized
debt discount and (iv) the sale by the Company of the Shares in the
Offering and the application of the net proceeds therefrom. See "Use of
Proceeds," "Capitalization" and "Management's Discussion and Analysis of
Financial Condition and Results of Operations--Overview." The $7.5 million
LLC Distribution adjustment is calculated as if the LLC Distribution had
been made on June 30, 1998 and is based in part on the estimated amount of
previously recognized and undistributed income of the Company through such
date, while the $6.9 million LLC Distribution amount appearing elsewhere in
this Prospectus also reflects the then estimated additional results of
operations of the Company from July 1, 1998 through the estimated date of
the LLC Distribution. The estimated $6.9 million amount is subject to
adjustment based on the actual income of the Company from July 1, 1998
through the date of the LLC Distribution. See "Certain Transactions--
Reorganization."
22
MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION
AND RESULTS OF OPERATIONS
OVERVIEW
The Company is the nation's largest manufacturer of non-wood decking
alternative products, which are marketed under the brand name Trex. Trex Wood-
Polymer lumber is a wood/plastic composite that offers an attractive appearance
and the workability of wood without wood's on-going maintenance requirements or
functional disadvantages. Trex is manufactured in a proprietary process that
combines waste wood fibers and reclaimed polyethylene and is used primarily for
decking. Trex also has non-decking product applications, including industrial
block flooring, applications for parks and recreational areas, floating and
fixed docks and other marine applications, and landscape edging.
The primary market for Trex is residential and commercial decking, which
accounted for approximately 85% of the Company's 1997 net sales. The Company
seeks to achieve sales growth in the decking market by converting demand for
wood decking products into demand for Trex. Wood decking accounted for
approximately 97% of 1997 decking sales (measured by board feet of lumber). The
Company's strategy to increase market acceptance of Trex is to develop and
promote the Trex brand name as a premium decking product and to emphasize the
advantages of Trex over wood decking products. The Company has invested over
$10 million during the last three years to develop Trex as a recognized brand
name. The Company focuses on the contractor-installed market segment, since
this segment represents 70% of the decking market (measured by board feet of
lumber) and since contractors generally build larger and more elaborate
residential decks than decks built by homeowners in the "do-it-yourself" market
segment.
The Company has developed an extensive distribution network which
complements its branding strategy and its focus on the contractor-installed
market segment. At June 30, 1998, the Company sold Trex through approximately
55 wholesale distribution locations. At the same date, the Company's
distributors marketed Trex to approximately 2,000 dealer outlets, which directly
service contractors and consumers.
Net sales consists of sales net of returns and discounts. The Company has
experienced net sales growth each year since it began operations in 1992. The
increase in net sales is primarily attributable to the growth in sales volume,
which increased from 16.2 million pounds of finished product in 1993, the first
full year of operations, to 113.9 million pounds in 1997. The Company's
branding and product differentiation strategy enables the Company both to
command premium prices and maintain price stability for Trex. Prices for Trex
in the last three years have increased at a compounded annual growth rate of
approximately 4.2%.
From time to time since 1992, customer demand for Trex has exceeded the
Company's manufacturing capacity. The constraints on the Company's capacity in
these periods have limited the rate of the Company's net sales growth.
The Company's cost of sales consists of raw material costs, direct labor
costs and manufacturing costs, including depreciation. In the last three years,
the cost of raw materials increased an average of approximately 5.0% annually.
Almost all of the increases were attributable to higher costs of polyethylene.
Although cost of sales has increased with the growth in net sales, cost of sales
as a percentage of net sales decreased in the six months ended June 30, 1998 and
the year ended December 31, 1997 from the prior corresponding periods. During
these periods, productivity gains from the Company's investment in manufacturing
process improvements and the addition of production lines outweighed increases
in raw material and direct labor costs. Production line rates, which are
measured in pounds of finished product per production hour, have increased over
200% since 1992, and the number of production lines has increased from one line
in 1992 to six
23
lines in the second quarter of 1998. The Company expects that cost of sales as a
percentage of net sales will increase in the second half of 1998 as the Company
augments its manufacturing capacity through the addition of two production lines
to its Winchester facility and the construction of a new manufacturing facility
in the Western United States.
The principal component of selling, general and administrative expenses is
sales and marketing costs, which have increased significantly as the Company has
sought to build brand awareness of Trex in the decking market. Sales and
marketing costs consist primarily of salaries, commissions and benefits paid to
sales and marketing personnel, advertising expenses and other promotional costs.
General and administrative expenses include salaries and benefits of personnel
engaged in research and development, procurement, accounting and other business
functions and office occupancy costs attributable to such functions, as well as
amortization expense. Selling, general and administrative expenses as a
percentage of net sales have decreased in recent years as these costs have been
absorbed by a larger net sales base. As a percentage of net sales, selling,
general and administrative expenses have varied from quarter to quarter,
especially when the Company has determined to build inventory selectively and to
continue expenditures for advertising. The Company anticipates that, because of
capacity constraints and sales and marketing expenditures planned for the second
half of 1998, selling, general and administrative expenses as a percentage of
net sales will be higher in the year ending December 31, 1998 than in the six
months ended June 30, 1998.
In connection with the Acquisition, the Company incurred indebtedness of
$29.3 million, of which $26.3 million was outstanding at June 30, 1998, and
recorded $11.3 million for goodwill, substantially increasing its interest and
amortization expense. The Company will repay its Acquisition-related
indebtedness with a portion of the net proceeds of the Offering. See "Use of
Proceeds." In the quarter in which the Offering is consummated, as a result of
repayment of such indebtedness, the Company will recognize an extraordinary cash
charge against income of $1.5 million on a pre-tax basis for early
extinguishment of debt and an extraordinary $0.2 million non-cash charge against
income for the write-off of unamortized debt discount. The Company is
amortizing its goodwill over a 15-year period in an amount of approximately $0.7
million per year and other intangible assets over a five-year period in an
amount of approximately $0.1 million per year.
The Company did not record an income tax provision for any period through
the date of the Offering. Prior to the Acquisition, the Company was included in
the consolidated tax return of its parent company. Since the Acquisition, the
Company has elected to be treated as a partnership for federal and state income
tax purposes, and the Company's income has been taxed directly to the Company's
members, rather than to the Company. Upon consummation of the Reorganization,
the Company will become subject to income tax as a corporation taxed in
accordance with Subchapter C of the Internal Revenue Code. In the quarter in
which the Offering is consummated, as a result of the Company's conversion to C
corporation status, the Company will recognize a $1.5 million non-cash charge
against income for income tax expense.
Upon consummation of the Reorganization, the Company will recognize a
charge in excess of $1.4 million with respect to net deferred tax liabilities
representing the difference between the relative values of the Company's assets
for financial reporting and tax purposes. The effect of this charge will be to
increase substantially the Company's effective tax rate for the quarter in which
the Reorganization is consummated. The increased effective tax rate will be
recognized only in such quarter and, accordingly, the Company believes that its
effective tax rate for subsequent periods should not exceed approximately 40%.
24
RESULTS OF OPERATIONS
The following table sets forth, for the periods indicated, selected
statement of operations data as a percentage of net sales:
YEAR ENDED SIX MONTHS ENDED
DECEMBER 31, JUNE 30,
---------------------------------- -----------------------------
1995 1996(1) 1997 1997 1998
---- ---- ---- ---- ----
Net sales........................ 100.0% 100.0% 100.0% 100.0% 100.0%
Cost of sales.................... 52.3 53.3 49.1 48.9 45.3
----- ------ ----- ----- -----
Gross profit..................... 47.7 46.7 50.9 51.1 54.7
Selling, general and
administrative expenses........ 35.4 33.9 26.3 26.1 22.8
----- ------ ----- ----- -----
Income (loss) from
operations.................... 12.3 12.8 24.5 25.0 32.0
Interest expense................. 0.0 3.9 8.1 7.6 4.3
----- ------ ----- ----- -----
Net income(2).................... 12.3% 8.9% 16.4% 17.4% 27.7%
===== ====== ===== ===== =====
__________________________
(1) Reflects the sum of the selected statement of operations data for the
Predecessor during the period January 1, 1996 to August 28, 1996 and for
the Company during the period August 29, 1996 to December 31, 1996.
(2) The Company did not record an income tax provision for any period through
the date of the Offering. The Predecessor was included in the consolidated
tax return of its parent company and, accordingly, no tax provision was
provided. The Company has elected to be treated as a partnership for
federal and state income tax purposes for all periods since inception. As
a result, the income of the Company has been taxed for such purposes
directly to the Company's members, rather than to the Company.
SIX MONTHS ENDED JUNE 30, 1998 COMPARED TO SIX MONTHS ENDED JUNE 30, 1997
Net Sales. Net sales increased 51.0% to $29.3 million in the six months
ended June 30, 1998 (the "1998 six-month period") from $19.4 million in the six
months ended June 30, 1997 (the "1997 six-month period"). The increase in net
sales was primarily attributable to the growth in sales volume, which increased
to 95.3 million pounds of finished product in the 1998 six-month period from
64.8 million pounds in the 1997 six-month period. Production line rate
increases and the addition of a sixth production line in the second quarter of
1998 significantly increased the Company's production capacity in the 1998 six-
month period. To stimulate demand for Trex, the Company increased expenditures
on network and cable television advertising and instituted incentive sales
programs in the 1998 six-month period. Increased sales of a railing product and
a Trex color introduced in 1997 also contributed to the higher sales volume.
The Company substantially increased the number of dealer outlets, from
approximately 1,500 at December 31, 1997 to approximately 2,000 at June 30,
1998.
Cost of Sales. Cost of sales increased 40.0% to $13.3 million in the 1998
six-month period from $9.5 million in the 1997 six-month period. All components
of cost of sales increased to support the higher level of sales activity. Cost
of sales as a percentage of net sales decreased to 45.3% in the 1998 six-month
period from 48.9% in the 1997 six-month period. The decline principally
reflected operating efficiencies from improved production line rates.
25
Gross Profit. Gross profit increased 61.6% to $16.0 million in the 1998
six-month period from $9.9 million in the 1997 six-month period, reflecting the
higher sales volume in the 1998 six-month period. Gross profit as a percentage
of net sales increased to 54.7% in the 1998 six-month period from 51.1% in the
1997 six-month period. The contribution to gross profit of greater operating
efficiencies more than offset the effects of discounts offered by the Company to
distributors in the 1998 six-month period as part of its sales incentive
programs.
Selling, General and Administrative Expenses. Selling, general and
administrative expenses increased 31.4% to $6.7 million in the 1998 six-month
period from $5.1 million in the 1997 six-month period. The increase was
primarily attributable to higher sales and marketing expenses, which increased
31.3% to $4.2 million in the 1998 six-month period from $3.2 million in the 1997
six-month period. The largest component of the increase was advertising costs,
which increased 53.8% as the Company expanded promotion of the Trex brand on
network and cable television. The Company also incurred higher personnel costs
through additions to its sales and marketing staff. The increase in corporate
personnel and the upgrading of accounting and other systems to support growth
contributed to a 41.0% increase in general and administrative expenses.
Selling, general and administrative expenses as a percentage of net sales
decreased to 22.8% in the 1998 six-month period from 26.1% in the 1997 six-month
period.
Interest Expense. Interest expense decreased 13.3% to $1.3 million in the
1998 six-month period from $1.5 million in the 1997 six-month period. The
decrease primarily resulted from lower average borrowings attributable to the
Company's prepayment of $3.0 million principal amount of Senior Notes in the
second quarter of 1997.
1997 COMPARED TO 1996
Net Sales. Net sales increased 43.3% to $34.1 million in 1997 from $23.8
million in the period January 1, 1996 to August 28, 1996 and the period August
29, 1996 to December 31, 1996 (such periods together, "1996"). The increase in
net sales was primarily attributable to the growth in sales volume, which
increased to 113.9 million pounds of finished product in 1997 from 81.4 million
pounds in 1996. The Company's production capacity in 1997 was significantly
augmented by a fifth production line added in the third quarter of 1996. The
Company used the additional capacity to build up inventories in late 1996 for
sale in 1997. The introduction of a new railing product and, to a lesser
extent, a new Trex color also contributed to the higher sales volume in 1997.
The Company significantly expanded its distribution network by increasing the
number of dealer outlets from approximately 1,200 at December 31, 1996 to
approximately 1,500 at December 31, 1997.
Cost of Sales. Cost of sales increased 32.3% to $16.8 million in 1997 from
$12.7 million in 1996. Raw materials purchases, direct labor costs and
manufacturing costs all increased to support the higher sales volume in 1997.
Cost of sales as a percentage of net sales declined to 49.1% in 1997 from 53.3%
in 1996. The decline was primarily attributable to improved production line
rates resulting from the efforts of an engineering team assigned in 1996 to
focus on productivity improvements.
Gross Profit. Gross profit increased 56.8% to $17.4 million in 1997 from
$11.1 million in 1996, reflecting the higher sales volume in 1997. Gross profit
as a percentage of net sales increased to 50.9% in 1997 from 46.7% in 1996. The
increase was primarily attributable to operating efficiencies resulting from
improved production line rates.
Selling, General and Administrative Expenses. Selling, general and
administrative expenses increased 11.1% to $9.0 million in 1997 from $8.1
million in 1996. The increase resulted principally from higher sales and
marketing expenses, which increased 21.4% to $5.1 million in 1997 from $4.2
million in 1996. An increase of 14.8% in advertising costs over 1997 and the
addition of new sales and marketing personnel contributed to the higher sales
and marketing expenses. The increased
26
general and administrative expenses in 1997 reflected an expense of $0.8 million
from amortization of goodwill and organizational costs incurred in connection
with the Acquisition. Selling, general and administrative expenses as a
percentage of net sales decreased to 26.3% in 1997 from 33.9% in 1996.
Interest Expense. Interest expense increased to $2.8 million in 1997 from
$0.9 million in 1996. The increase reflected a full year of interest expense on
indebtedness incurred in connection with the Acquisition. See "Certain
Transactions--Acquisition Transactions."
1996 COMPARED TO 1995
Net Sales. Net sales increased 21.4% to $23.8 million in 1996 from $19.6
million in 1995. The increase in net sales was primarily attributable to the
growth in sales volume, which increased to 81.4 million pounds of finished
product in 1996 from 71.8 million pounds in 1995. Production line rate
increases and the additions of a fourth production line in the last quarter of
1995 and a fifth production line in the third quarter of 1996 significantly
increased the Company's production capacity in 1996. Demand for Trex in 1996
exceeded the Company's increased production capacity for most of 1996. The
Company increased the number of its dealer outlets to approximately 1,200 at
December 31, 1996 from approximately 1,000 at December 31, 1995.
Cost of Sales. Cost of sales increased 23.3% to $12.7 million in 1996 from
$10.3 million in 1995. All components of cost of sales increased to support the
higher level of sales activity. The increase in cost of sales over 1995 also
reflected the lower raw material costs incurred by the Company throughout most
of 1995 as a result of favorable pricing terms offered to Mobil divisions. Cost
of sales as a percentage of net sales increased to 53.3% in 1996 from 52.3% in
1995. The increase in overhead costs from the recruitment of additional
engineers offset the operating efficiencies from improved production line
rates.
Gross Profit. Gross profit increased 18.1% to $11.1 million in 1996 from
$9.4 million in 1995, reflecting the higher sales volume in 1996. Gross profit
as a percentage of net sales decreased to 46.7% in 1996 from 47.7% in 1995.
Higher manufacturing costs more than offset the contribution of greater
operating efficiencies to gross profit.
Selling, General and Administrative Expenses. Selling, general and
administrative expenses increased 17.4% to $8.1 million in 1996 from $6.9
million in 1995. Most of the increase was attributable to higher sales and
marketing expenses, which increased 20.0% to $4.2 million in 1996 from $3.5
million in 1995. The largest component of the increase was advertising costs,
which increased 32.4% as the Company expanded promotion of the Trex brand. The
increase in research and development personnel and an expense of $0.7 million
from amortization of goodwill incurred in connection with the Acquisition
contributed to a 16.2% increase in general and administrative expenses.
Selling, general and administrative expenses as a percentage of net sales
decreased to 33.9% in 1996 from 35.4% in 1995.
Interest Expense. Interest expense totaled $0.9 million in 1996, while the
Company recorded no interest expense in 1995. The increase in 1996 resulted
from indebtedness incurred in connection with the Acquisition. See "Certain
Transactions--Acquisition Transactions."
SEASONALITY
The Company's net sales and income from operations historically have varied
from quarter to quarter. Such variations are principally attributable to
seasonal trends in the demand for Trex. The Company experiences lower net sales
levels during the fourth quarter, in which holidays and adverse weather
conditions in certain regions usually reduce the level of home improvement and
new construction activity. Income from operations and net income tend to be
lower in quarters with lower sales due to a lower gross margin which is not
offset by a corresponding reduction in selling,
27
general and administrative expenses, in part because the Company continues to
make advertising expenditures throughout the year. The Company utilizes a
variety of sales incentive programs with customers to reduce the effects of
seasonality.
LIQUIDITY AND CAPITAL RESOURCES
The Company historically has financed its operations and growth primarily
with cash flow from operations, operating leases, normal trade credit terms and
borrowings under its revolving credit facility.
The Company's cash flow from operating activities was $12.5 million in the
six months ended June 30, 1998 and $6.5 million, $2.6 million and $4.8 million
in 1997, 1996 and 1995, respectively. Higher sales volume, which was stimulated
by sales incentive programs, accounted for the significant cash flows in the six
months ended June 30, 1998.
The Company's working capital generally averages between 12% and 18% of
annual net sales. The Company's working capital needs correlate closely with the
level of the Company's net sales. Consequently, the Company's short-term
borrowing requirements are affected by the seasonality of its business. As of
June 30, 1998, no borrowings were outstanding under the Company's $6.0 million
revolving credit facility.
As of June 30, 1998, the Company's long-term indebtedness, including
current portion, was $30.0 million, with an overall weighted average interest
rate of 10.0%. Of such indebtedness, $26.3 million principal amount of the
Senior Notes and the Subordinated Notes will be repaid from the net proceeds of
the Offering. See "Use of Proceeds."
As part of the Reorganization, the Company will make the LLC Distribution
of approximately $6.9 million to certain of its members. A portion of the net
proceeds of the Offering will be used to pay approximately $2.0 million of the
LLC Distribution. The Company will fund the balance of the LLC Distribution
from available cash. The amount of the LLC Distribution and the amount of the
net proceeds of the Offering to be applied in respect thereof are subject to
adjustment based on the Company's actual income from July 1, 1998 through the
date of the LLC Distribution. See "Certain Transactions--Reorganization."
Expansion of the Company's production capacity will require significant
capital expenditures. The Company currently estimates that its aggregate capital
requirements in 1998 and 1999 will total approximately $25.2 million, of which
approximately $14.4 million is expected to be incurred in 1998 (including $4.6
million of capital expenditures made as of June 30, 1998) and approximately
$10.8 million in 1999. Capital expenditures will be used primarily for the
addition of two production lines to the Company's Winchester facility and for
the construction and equipping of the Company's new manufacturing facility in
the Western United States. The Company believes that the net proceeds of the
Offering, together with cash on hand, cash flow from operations and borrowings
expected to be available under the Company's current credit facility, will
provide sufficient funds to enable the Company to expand its business as
currently planned at least through the end of 1999. The actual amount and
timing of the Company's future capital requirements may differ materially from
the Company's estimate depending on the demand for Trex and new market
developments and opportunities. The Company may determine that it is necessary
or desirable to obtain financing for such requirements through bank borrowings
or the issuance of debt or equity securities. Debt financing would increase the
leverage of the Company, while equity financing may dilute the ownership of the
Company's stockholders. There can be no assurance as to whether, or as to the
terms on which, the Company will be able to obtain such financing.
28
YEAR 2000 COMPLIANCE
The Company's Program. The Company has undertaken a program to address the
Year 2000 issue with respect to the following: (i) the Company's information
technology and operating systems (including its billing, accounting and
financial reporting systems); (ii) the Company's non-information technology
systems (such as buildings, plant, equipment and other infrastructure systems
that may contain embedded microcontroller technology); (iii) certain systems of
the Company's major suppliers and material service providers (insofar as such
systems relate to the Company's business activities with such parties); and (iv)
the Company's major distributors (insofar as the Year 2000 issue relates to the
ability of such distributors to distribute Trex to the Company's dealer
outlets). As described below, the Company's Year 2000 program involves (i) an
assessment of the Year 2000 problems that may affect the Company, (ii) the
development of remedies to address the problems discovered in the assessment
phase, (iii) the testing of such remedies and (iv) the preparation of
contingency plans to deal with worst case scenarios.
Assessment Phase. As part of the assessment phase of its program, the
Company will attempt to identify substantially all of the major components of
the systems described above. In order to determine the extent to which such
systems are vulnerable to the Year 2000 issue, the Company is currently
evaluating its internally developed software applications. The Company expects
that its evaluation will be completed by December 15, 1998. In addition, in the
third quarter of 1998, the Company began sending letters to certain of its major
suppliers and other material service providers and to the Company's major
distributors, requesting them to provide the Company with detailed, written
information concerning existing or anticipated Year 2000 compliance by their
systems insofar as the systems relate to such parties' business activities with
the Company. The Company expects that it will complete its distribution of
these inquiries early in the fourth quarter of 1998. The Company is requesting
that all responses to the inquiries be returned to it no later than January 1,
1999.
Remediation and Testing Phase. Based upon the results of its assessment
efforts, the Company will undertake remediation and testing activities. The
Company intends to complete this phase by December 31, 1998. The activities
conducted during the remediation and testing phase are intended to address
potential Year 2000 problems in computer software used by the Company in its
information technology and non-information technology systems in an attempt to
demonstrate that this software will be made substantially Year 2000 compliant on
a timely basis. In this phase, the Company will first evaluate a program
application and, if a potential Year 2000 problem is identified, will take steps
to attempt to remediate the problem and individually test the application to
confirm that the remediating changes are effective and have not adversely
affected the functionality of that application. After the individual
applications and system components have undergone remediation and testing
phases, the Company will conduct integrated testing for the purpose of
demonstrating functional integrated systems operation.
Contingency Plans. The Company intends to develop contingency plans to
handle its most reasonably likely worst case Year 2000 scenarios, which it has
not yet identified fully. The Company intends to complete its determination of
worst case scenarios after it has received and analyzed responses to
substantially all of the inquiries it has made of third parties. Following its
analysis, the Company intends to develop a timetable for completing its
contingency plans.
Costs Related to the Year 2000 Issue. To date, the Company has incurred
approximately $35,000 in costs for its Year 2000 program. The Company currently
estimates that it will incur additional costs, which are not expected to exceed
approximately $25,000, to complete its Year 2000 compliance work. These costs
may vary from the foregoing estimates.
Risks Related to the Year 2000 Issue. Although the Company's Year 2000
efforts are intended to minimize the adverse effects of the Year 2000 issue on
the Company's business and operations, the
29
actual effects of the issue and the success or failure of the Company's efforts
described above cannot be known until the year 2000. Failure by the Company and
its major suppliers, other material service providers and major distributors to
address adequately their respective Year 2000 issues in a timely manner (insofar
as such issues relate to the Company's business) could have a material adverse
effect on the Company's business, results of operations and financial condition.
INFLATION
Inflation did not have a material impact on the Company's operating results
in the six months ended June 30, 1998 or in the year ended December 31, 1997,
1996 or 1995.
30
BUSINESS
GENERAL
The Company is the nation's largest manufacturer of non-wood decking
alternative products, which are marketed under the brand name Trex(R). Trex
Wood-Polymer(TM) lumber is a wood/plastic composite that offers an attractive
appearance and the workability of wood without wood's on-going maintenance
requirements or functional disadvantages. Trex is manufactured in a proprietary
process that combines waste wood fibers and reclaimed polyethylene and is used
primarily for residential and commercial decking. The Company promotes Trex
among consumers and contractors as a premium decking product. Net sales of Trex
increased from $0.6 million in 1992 to $34.1 million in 1997 and totaled $29.3
million in the six months ended June 30, 1998. Income from operations increased
from a loss of $5.6 million in 1992 to a profit of $8.4 million in 1997 and
totaled $9.4 million in the six months ended June 30, 1998.
The Company seeks to achieve sales growth in the decking market by
converting demand for wood decking products into demand for Trex. The Company
intends to continue to develop and promote the Trex brand name as a premium
decking product and to focus on the contractor-installed market segment, since
this segment represents approximately 70% of the decking market (measured by
board feet of lumber) and since contractors generally build larger, more
elaborate residential decks than decks built by homeowners in the "do-it-
yourself" market segment. The Company sells its products through approximately
55 wholesale distribution locations, which in turn sell Trex to approximately
2,000 dealer outlets across the United States.
The Company was formed in August 1996 in a buyout of the assets of Mobil's
Composite Products Division. Mobil established the Composite Products Division
in April 1992 after purchasing the technology and related assets used to create
Trex. The buyout was led by four senior Mobil executives with over 75 years of
combined management experience.
DECKING MARKET OVERVIEW
The decking market is part of the substantial home improvement market.
Expenditures for residential improvements and repairs totaled approximately $118
billion in 1997, according to the U.S. Department of Commerce, and the home
improvement market grew at a compounded annual growth rate of 3.7% for the
seven-year period ended December 31, 1997. The primary market for Trex is
residential decking and, to a lesser extent, commercial decking. Annual factory
sales in 1997 of residential decking and commercial decking totaled
approximately $1.7 billion (approximately 2.0 billion board feet of lumber) and
approximately $200 million (approximately 225 million board feet of lumber),
respectively. For the seven-year period ended December 31, 1997, factory sales
of all residential decking increased at a compounded annual growth rate of
approximately 8%. In recent years, factory sales of non-wood alternative
decking products to the residential market have increased at a compounded annual
growth rate of over 25%.
The growth in demand for residential decking reflects the increasing
popularity of decks as a means of extending living areas and providing outdoor
recreation and entertainment spaces. Residential decking purchases include the
installation of new and replacement decks for existing homes, construction of
decks for new homes and repair of existing decks. An industry study estimates
that more than three million decks are built each year. Deck repair,
modernization and replacement are expected to increase as existing decks age.
The majority of decks are built for existing homes as new additions or to
replace other decks. During periods of economic uncertainty, when spending on
discretionary items is reduced, many homeowners forego the purchase of new homes
and choose to improve their existing residences. Adding a deck has become one
of the most popular home improvement projects. Construction of
31
decking is a relatively low-cost means of adding livable space, and industry
studies indicate that decking improvements generally return a significant
percentage of their cost at the time of resale. The Company estimates that the
installation cost of a majority of decks ranges from $2,000 to $5,000. More than
half of all decks are constructed one to five years after a home is purchased.
Accordingly, there is typically an increased demand for decking in the five-year
period following a peak in home sales. The Company believes that, because
residential deck construction is not primarily tied to new home activity, the
residential decking market historically has not experienced the high level of
cyclicality common to businesses in the new home construction and building
materials industries.
The Company estimates that contractors, including homebuilders, install
approximately 60% of all residential decks, accounting for approximately 70% of
the board feet used. The balance of residential decks are installed by "do-it-
yourself" homeowners. Contractors generally either specialize in deck
installation or build decks in connection with new home construction or home
improvement and remodeling projects. Contractor-installed decks on average are
larger and more elaborate than decks installed by homeowners.
Commercial decks are constructed for restaurants, hotels, nature walks and
boardwalks. These decking applications typically have more demanding design and
installation requirements than those for residential decking. Product liability
and maintenance costs are major issues for commercial installations. As a
result, safety and maintenance features of decking products particularly
influence buying decisions in this market segment.
The following table sets forth, in board feet of lumber, the percentage of
1997 factory sales to the decking market generated by each product category
indicated:
PERCENTAGE OF
PRODUCT 1997 FACTORY SALES
------- -------------------
Wood 97%
100% plastic 1
Wood/plastic composites 2
---
100%
===
More than 75% of wooden decks are fabricated from southern yellow pine,
which is pressure-treated with insecticides and other chemicals to create
resistance to insect infestation and decay. The balance of the wood decking
segment is primarily divided between redwood and cedar products. The 100%
plastic decking products utilize polyethylene, fiberglass and polyvinyl chloride
("PVC") as raw materials. Wood/plastic composites are produced from a
combination of wood fiber and polyethylene or other commonly used polymers.
Growing consumer awareness of the product attributes of non-wood decking
alternatives and the decline in lumber quality and quantity have contributed to
increased sales of 100% plastic lumber and wood/plastic composites for decking.
Production and distribution operations in the decking market are highly
fragmented. Treated southern yellow pine is produced by wood preservers that
operate approximately 550 treatment plants in the United States. These treated-
wood suppliers are predominantly small companies with a regional distribution
focus. An estimated six to eight companies supply redwood to the decking
market, while cedar supplies are produced by a few large suppliers and
approximately 20 to 30 small, regional suppliers that market varieties of cedar
grown in their areas. In 1997, according to an industry study, non-wood decking
materials were manufactured by approximately 20 companies, of which less than
half had annual revenues of over $5 million.
32
Distributors of wood decking materials typically supply lumber to lumber
yards and home center outlets, who in turn supply the materials to home
builders, contractors and homeowners. Manufacturers of non-wood decking
alternatives also generally use these distribution channels, since many such
alternative products can be stacked, stored and installed like wood products.
Certain non-wood decking alternatives, however, are sold to specialty dealers
who provide the special selling support needed to build consumer awareness of
new products.
Wood decking products generally are not associated with brand
identification. The primary softwoods used for decking (treated southern yellow
pine, redwood and cedar) are sold as commodities graded according to
classifications established by the U.S. Department of Commerce. Pricing is
based on species, grade, size and level of chemical treatment, if any. There
generally is no pricing differentiation based on brand, although certain wood
preservers have attempted to brand their treated wood products. The Company
believes that these companies, which it estimates represent less than 5% of the
treated wood market, have not established meaningful brand name recognition.
COMPETITIVE STRENGTHS
The Company believes that its primary competitive strengths are the
following:
Superior Product. Trex offers a number of significant advantages over
wood decking products. Trex eliminates many of wood's major functional
disadvantages, which include warping, splitting, rotting and other damage from
moisture. Trex requires no sealing to protect against moisture damage, provides
a splinter-free surface and needs no chemical treatment against insect
infestation. These features of Trex eliminate the on-going maintenance
requirements for a wood deck and make Trex less costly than wood over the life
of the deck. Like wood, Trex is slip-resistant, even when wet, can be painted
or stained and is not vulnerable to damage from ultraviolet rays. The special
characteristics of Trex, including resistance to splitting, flexibility and ease
and consistency of machining and finishing, facilitate deck installation, reduce
contractor call-back and afford customers a wide range of design options.
Brand Name Development. The Company has invested over $10 million during
the last three years to develop Trex as a recognized brand name in the
residential and commercial decking market. The Company's marketing strategy has
been to promote Trex among consumers and contractors as a premium decking
product. The Company uses extensive print and television advertising to build
brand awareness among homeowners and commercial users and targets decking
contractors with advertisements in leading building and remodeling magazines.
Brand name recognition helps to generate demand for Trex directly among
consumers and also among distributors and dealers, who recommend Trex to
contractors and other consumers. The Company believes that its branding
strategy promotes product differentiation of Trex in a market which is not
generally characterized by brand identification and enables the Company both to
command premium prices and maintain price stability for Trex.
Extensive Distribution Network. The Company has developed an extensive
distribution network which complements its branding strategy and focus on the
contractor-installed market segment. At June 30, 1998, the Company sold Trex
through approximately 55 wholesale distribution locations. At the same date,
the Company's distributors marketed Trex to approximately 2,000 dealer outlets,
which directly service contractors and consumers. The Company selects
distributors based upon their anticipated commitment to Trex, and the Company's
distribution network devotes significant resources to promoting and selling
Trex. All distributors have appointed a Trex specialist, regularly conduct
dealer training sessions, fund demonstration projects and participate in local
advertising campaigns and home shows. These distributors sell Trex as their only
non-wood decking alternative.
33
Investment in Manufacturing Process and Product Development. Production of
a non-wood decking alternative like Trex(R) requires significant capital
investment, special process know-how and time to develop. The Company has
invested over $23 million and five years in manufacturing process improvements,
new product development and product enhancements. The Company's investment of
time and capital has enabled it to increase its manufacturing line production
rates by more than 200% since 1992, has facilitated the Company's development of
new products and has produced improvements in the dimensional consistency,
surface texture and color uniformity of the Trex product line.
Building Code Listing. Trex is the only non-wood decking alternative to
receive a product building code listing either from the NES or from any of the
three NES regional members that establish construction standards in the United
States. Since receiving its NES listing in 1995, Trex has been the only non-
wood alternative decking product published in all major code books throughout
the country. The Company's listing facilitates the acquisition of building
permits by residential consumers of Trex. The Company believes that its listing
promotes customer and industry acceptance of Trex as a substitute for wood in
decking.
Experienced Management Team. The Company is managed by four experienced
senior executives who led the buyout of Mobil's Composite Products Division in
1996. The Company's executives have managed billion-dollar operations as well
as smaller, high-growth divisions and product rollouts within and outside of
Mobil. They have approximately 75 years of combined management experience at
Mobil across a wide range of management functions.
GROWTH STRATEGIES
The Company's goals are to continue to be the leading producer of a
superior non-wood decking alternative product, to increase its market share of
the decking market and to expand new products and geographic markets. To attain
these goals, the Company employs the following strategies:
Continue Brand Name Development. The Company plans to increase its
investment in, and the resources devoted to, development of the Trex brand. The
Company's branding efforts will focus on implementation of enhanced integrated
advertising, public relations and trade programs. The Company's sales growth in
the decking market will largely depend on converting demand for wood products
into demand for Trex. Accordingly, the Company's branding strategy will
continue to emphasize the advantages of Trex over wood decking products. The
Company's brand building programs also are designed to support the positioning
of Trex as a premium product in the decking market.
Expand Distribution Coverage. The Company intends to establish
comprehensive national coverage for Trex. To achieve this objective, the
Company expects to increase the number of dealer outlets selling Trex over the
next three years by 50% to approximately 3,000 outlets. The Company will seek
to expand its dealer network by adding new distributors and increasing the
number of its wholesale distribution locations to approximately 75 distribution
locations from its base of approximately 55 at June 30, 1998.
Increase Production Capacity. Currently, customer demand for Trex exceeds
the Company's manufacturing capacity. To support sales growth and improve
customer service, the Company plans to increase output by adding production
lines and increasing productivity in its existing facility in Winchester,
Virginia and by establishing an additional manufacturing facility in the Western
United States. With this investment, the Company expects to increase its
current manufacturing capacity by approximately 40% in the first quarter of 1999
and to double its current capacity by the end of 1999.
34
Invest in Process and Product Development. The Company will continue to
make substantial investments in process and product development to support new
products and improve product consistency, reduce manufacturing costs and
increase operating efficiencies. In September 1998, the Company centralized its
research and development operations in the Trex Technical Center, a 30,000
square foot building adjacent to its Winchester manufacturing facility.
Increase New Product Development and Export Markets. As part of its long-
term growth strategy, the Company will continue to develop opportunities for
Trex in new products and product applications and in geographic markets beyond
the Company's U.S. base. In 1997, the Company derived approximately 15% of its
net sales from sales of Trex for non-decking applications, including industrial
block flooring, applications for parks and recreational areas, floating and
fixed docks and other marine applications, and landscape edging. The Company
believes that the product characteristics of Trex are well suited to satisfy the
diverse appearance, performance and safety requirements of these and other
potential product applications. In expanding its geographic scope of
operations, the Company plans to increase exports to Canada, where it currently
has limited sales, and explore export opportunities in the Caribbean, Latin
America and selected parts of Europe.
PRODUCTS
The Company manufactures Trex Wood-Polymer lumber, a composite product that
offers an attractive appearance and the workability of wood without wood's on-
going maintenance requirements or functional disadvantages. Trex is
manufactured in a proprietary process that combines waste wood fibers and
reclaimed polyethylene. Trex is produced in popular lumber sizes and is
currently sold in three colors: Natural, Winchester Grey and Woodland Brown.
Approximately 85% of the Company's 1997 net sales were derived from sales
of Trex to the residential and commercial decking market. Trex also has a
number of non-decking product applications, which generated the remaining 15% of
the Company's 1997 net sales. These applications currently include blocks to
cover and protect concrete sub-floors in heavy industrial plants; applications
for parks and recreational areas, including playground structures, picnic tables
and benches, fencing and theme park applications; floating and fixed docks and
other marine applications; and landscape edging. Trex does not have the tensile
strength of wood and, as a result, is not used as a primary structural member in
posts, beams or columns.
SALES AND MARKETING
The Company's marketing activities at June 30, 1998 were conducted by 21
employees, of whom 13 were field sales representatives providing nationwide
sales coverage. The sales representatives, who are assigned to particular
geographic markets, are primarily responsible for servicing the Company's
wholesale distributors, assisting in dealer and contractor training, meeting
with architects and specifiers and providing support at regional home shows and
other consumer events. The Company maintains a commission program for its sales
force which is designed to reward achievement of sales goals and to promote
sales growth.
The Company's sales growth in the decking market will largely depend on
converting demand for wood products into demand for Trex. Accordingly, the
Company's branding strategy will continue to emphasize the advantages of Trex
over wood decking products. The Company's marketing efforts are focused on the
residential and commercial decking market. The Company has implemented a two-
pronged marketing program directed at consumers and contractors. The Company
seeks to develop consumer brand awareness and contractor preference to generate
demand for Trex among dealers and distributors, who then recommend Trex to other
contractors and consumers. The following are the key elements of the Company's
marketing program:
35
Consumer Advertising. The Company engages in extensive television
advertising. In the first half of 1998, the Company ran network and cable
television advertisements over an 18-week period featuring 30-second spots on
shows such as ABC's Good Morning America and NBC's Today.
The Company also advertises Trex extensively in popular magazines,
including Better Homes & Gardens, Sunset and Martha Stewart Living. The 1998
print advertising campaign includes full-page color magazine advertisements
featuring the Company's new spokesman, Willard Scott of NBC's Today.
Public Relations. The Company employs a public relations firm to stimulate
interest in Trex by the print and broadcast media. During 1997, print and
broadcast stories featuring Trex generated a total of 125 million "impressions,"
which represent potential viewings.
Trade Advertising and Promotion. To build a brand name for Trex with
decking contractors, the Company reaches a professional building audience
through advertisements in leading building and remodeling magazines, including
Builder, Building Products, Fine Homebuilding, Journal of Light Construction and
other well-known publications.
Homebuilder Program. In 1998, the Company inaugurated a program to provide
promotional allowances and display materials to homebuilders who use Trex for
their model home decks and agree to promote Trex. Over 60 homebuilders
currently participate in the program.
Trade and Home Shows. The Company annually exhibits Trex at five major
trade shows for homebuilders, contractors and specifiers that have a total
attendance of approximately 200,000. The Company also exhibits its product line
at major regional home and garden shows. Distributors, dealers and contractors
experienced in Trex provide additional support by exhibiting Trex at smaller
local home shows.
Showcase Projects. Trex obtains further brand name recognition through its
association with highly publicized showcase projects. Trex has been used in a
number of such projects, including the Presidential Trail at Mount Rushmore, the
Toronto Boardwalk on Lake Ontario Shores, the Florida Everglades Walkways and
the Grand Canyon Education Center.
Consumer Research. From time to time, the Company commissions consumer
research studies to gain a better understanding of the needs of the decking
market, the ability of Trex to meet those needs relative to competitive products
and consumer acceptance of Trex as a decking material.
DISTRIBUTION
Approximately 95% of Trex net sales are made through the Company's
wholesale distribution network. At June 30, 1998, the Company sold its Trex
product line to 22 wholesale companies operating from approximately 55
distribution locations. At the same date, the Company's distributors marketed
Trex to approximately 2,000 dealer outlets across the United States. Although
the Company's dealers sell to both homeowners and contractors, their sales
efforts are primarily directed at professional contractors, remodelers and
homebuilders. The remaining 5% of the Company's net sales are made directly to
industrial floor fabricators, playground material distributors and other
accounts.
Wholesale Distributors. The Company believes attracting wholesale
distributors who are committed to Trex and the Trex marketing approach and who
can effectively sell Trex to contractor-oriented lumber yards is important to
its future growth. The Company believes its distributors are able to provide
value-added service in marketing Trex because they sell premium wood decking
products and other building supplies, which typically require product training
and personal selling efforts.
36
The Company requires its wholesale distributors to contribute significant
resources to support Trex. All wholesale distributors have appointed a Trex
specialist, regularly conduct dealer training sessions, fund demonstration
projects and participate in local advertising campaigns and home shows. The
Company sponsors intensive two-day training seminars to help train Trex
specialists.
In 1997, five wholesale distribution companies each accounted for over 10%
of the Company's net sales: Capital Lumber Company; Furman Lumber Inc.; OrePac
Building Products Inc.; Plunkett-Webster Inc. and Snavely Forest Products Inc.
These distributors collectively accounted for approximately 68% of the Company's
1997 net sales. The Company's contracts with its distributors generally are
automatically renewable on an annual basis unless the Company or the distributor
provides notice of termination within a specified period prior to expiration of
the current annual term.
To augment its dealer outlets, the Company plans to add new distributors
and increase the number of its wholesale distribution locations over the next
three years to approximately 75.
Retail Lumber Dealers. Of the approximately 25,000 retail outlets in the
United States that sell lumber, approximately 5,000 are independent lumber yards
that emphasize sales to contractors and who are the primary market for Trex.
Although there is demand for Trex from both the "do-it-yourself" homeowner and
contractor, the Company's sales efforts emphasize the contractor-installed
market to achieve premium product positioning for Trex and to ensure that the
installations will have professional craftsmanship. The Company's retail
dealers generally provide sales personnel trained in Trex, contractor training,
inventory commitment and point-of-sale display support. To establish
comprehensive national coverage for Trex, the Company plans to increase the
number of its dealer outlets over the next three years from approximately 2,000
at June 30, 1998 to approximately 3,000.
Contractor Training. The Company has provided training about Trex to over
20,000 contractors since 1995. Contractors receive a Trex Contractor Kit
containing a product handbook, sales literature and product samples as part of
their training. The Company has established a "Builders Club" to strengthen its
relationship with premium decking contractors.
Dealer Locator Service and Web Site. The Company maintains a toll-free
telephone service for use by consumers and building professionals to locate the
closest dealer offering Trex and to obtain product information. The Company
uses these calls to generate sales leads for contractors, dealers, distributors
and Trex sales representatives. The Company also analyzes caller information to
assess the effectiveness of its promotional and advertising activities.
As an additional source of information to consumers, dealers and
distributors, the Company operates a Web site, which provides product
installation information, handling instructions, a dealer locator service,
photographs of showcase installations, technical reports and other information.
Shipment. The Company ships Trex to distributors by truck and rail.
Western distributors principally receive shipments by rail. Distributors pay
all shipping and delivery charges.
MANUFACTURING PROCESS
Trex is manufactured at the Company's 100,000 square foot facility in
Winchester, Virginia. The facility currently has six production lines, each of
which is highly automated and on average requires fewer than five employees to
operate per shift.
The Company's facility has a total capacity of 155 million pounds per year
of finished product and is currently operating at its full capacity. To support
sales growth and improve customer
37
service, the Company intends to increase production capacity by adding two
production lines and increasing productivity in its Winchester facility and by
establishing an additional manufacturing facility in the Western United States.
With this investment, the Company expects to increase its manufacturing capacity
by approximately 40% in the first quarter of 1999 and to double its capacity by
the end of 1999.
Trex is manufactured from waste wood fiber and reclaimed polyethylene
("poly"). The composition of Trex Wood-Polymer lumber is approximately 50% wood
fiber and 50% reclaimed poly material. The Company uses wood fiber purchased
from wood working factories, mills and pallet recyclers, most of which are
located within a 200-mile radius of the Company's Winchester facility. Poly
material used in the production of Trex consists primarily of reclaimed grocery
sacks and stretch film, which the Company purchases from suppliers throughout
the United States. See "Suppliers."
The Trex manufacturing process involves mixing wood particles with plastic,
heating and finally extruding (or forcing) the highly viscous and abrasive
material through a profile die. The extruded product is cooled in a water bath
and cut to its finished length. Waste created during manufacturing is recycled
into the production process. The finished boards are placed on a cooling
conveyor and proceed to finished goods inspection, packaging and storage.
The Company has made substantial investments in manufacturing process
improvements. As a result of these investments, production line rates, which
are measured in pounds of finished product per production hour, have increased
over 200% since 1992. The Company also has broadened the range of raw materials
that can be used to produce Trex by developing hardware capable of utilizing
different forms of poly material to produce a consistent final product. The
Company has obtained patent protection for certain of its process improvements
and has an additional patent pending.
Trex is the only wood/plastic composite product to receive a building code
listing either from the NES or from any of its three regional members that
establish construction standards in the United States (Building Officials & Code
Administrators International, Inc., International Conference on Building
Officials and Southern Building Code Congress International, Inc.). In
conjunction with its NES listing, the Company maintains a quality control
testing program that is monitored by an NES-approved independent inspection
agency. Under this program, the Company tests one board from every other
production bundle to determine whether it meets the detailed, published criteria
for code listing. Representatives of the inspection agency conduct unannounced
monthly on-site audits of these program records to assure conformity to testing
and to check test results. The Company believes that currently a minimum of 18
months would be required for a manufacturer of a competitive product which has
not yet started the listing approval process to complete all phases of the
process for its product. See "Risk Factors--Competition."
SUPPLIERS
The production of Trex requires the supply of wood fiber and polyethylene
from reclaimed grocery sacks and stretch film. The Company satisfies virtually
all of its current wood fiber requirements from six regional suppliers. The
Company purchases its supplies of poly material from multiple locations
throughout the country, including supermarkets and distribution centers.
Wood Fiber. In 1997, the Company consumed 75 million pounds of wood fiber.
Suppliers accounting for over 90% of the Company's wood fiber purchases are
located within a 200-mile radius of the Company's existing facility. Convenient
access to available wood fiber supplies is one of the Company's most important
selection criteria for its second manufacturing facility.
38
Woodworking plants or mills are the Company's preferred suppliers of wood
fiber because the waste wood fiber produced by these operations contains little
contamination and is low in moisture. These facilities generate wood fiber as a
byproduct of their manufacturing operations. To minimize its purchase costs,
the Company seeks to provide the manufacturing facilities with prompt and
reliable removal service using Company-provided equipment.
Four suppliers accounted individually for more than 10% and collectively
for approximately 80% of the Company's 1997 wood fiber purchases. The Company
obtains its wood fiber supplies for a fixed annual price under multi-year
contracts that are terminable by either party upon 30 days' notice. If the
Company's contracts with one or more of these suppliers were terminated, the
Company believes it would be able to obtain adequate supplies of wood fiber from
other sources at an acceptable cost.
Poly Material. In 1997, the Company consumed 70 million pounds of poly
material, which was primarily composed of reclaimed grocery sacks and stretch
film. Over two billion pounds of poly film are used in the manufacture of
grocery sacks and stretch film in the United States each year. The Company will
seek to meet its future needs for poly material from expansion of its existing
supply sources and the development of new sources.
The Company purchases plastic sacks primarily from large grocery
supermarket chains, which have recycling programs that facilitate and encourage
plastic sack returns. Approximately 5% of all grocery sacks nationwide are
returned. The existing industry practice is for reclaimed sack purchasers, such
as the Company, to absorb freight and handling costs after the sacks are picked
up from the chains' distribution centers. The Company picks up the plastic
grocery sacks at the distribution centers and stores the sacks in warehouses
until it uses them in its production process.
Stretch film is used to stabilize pallet loads to avoid damage during
shipping and handling. The Company collects stretch film from distribution
centers that service the grocery and other industries, including furniture,
machinery, parts and soft goods businesses. Suppliers of stretch film save on
waste disposal costs by selling the bundled film to the Company.
No supplier sold 10% or more of the poly material purchased by the Company
in 1997. The Company generally acquires poly material by purchase order at
prices which are fixed annually.
The Company has entered into a six-year contract with a potential supplier
of poly material. The contract obligates the Company to purchase up to 30
million pounds of poly material annually at a specified price during the
contract term. The Company is unable to determine the amount of poly material
it will obtain under the contract because the supplier has not yet commenced
operations and will utilize a new production process. The Company is scheduled
to receive its first delivery under the contract in mid-1999. The Company has
the option to renew the contract for an additional six years on the same terms
and conditions.
COMPETITION
The residential and commercial decking market in which the Company
principally operates is highly competitive. As a wood/plastic composite
product, Trex competes with wood, other wood/plastic composites and 100% plastic
lumber for use as decking. The primary competition for Trex is wood decking,
which accounted for approximately 97% of 1997 decking sales (measured by board
feet of lumber). The conventional lumber suppliers with which the Company
competes in many cases have established ties to the building and construction
industry and have well-accepted products. Many of the Company's competitors in
the decking market that sell wood products have significantly greater financial,
technical and marketing resources than the Company. Trex currently represents
over half of the non-wood segment and competes with other wood/plastic
composites as well as with 100% plastic products that utilize polyethylene,
fiberglass and PVC as raw materials.
39
The Company's principal competitors in the non-wood decking alternative market
include Advanced Environmental Recycling Technologies, Inc., Crane Plastics,
Eaglebrook Plastics, Inc., Royal Crown Limited and U.S. Plastic Lumber
Corporation. Although Trex is the only non-wood decking alternative to receive a
product building code listing from the NES or any its three regional members,
the Company is aware of several manufacturers of wood/plastic composite products
that have publicly announced their intention to seek such a listing. In
addition, the Company is aware of at least one manufacturer that has received a
regional application listing of its 100% plastic lumber product, which covers
specific uses of that product. Any non-wood decking alternative product
receiving a listing could be more competitive with Trex. The Company's ability
to compete depends, in part, upon a number of factors outside its control,
including the ability of its competitors to develop new non-wood decking
alternatives which are competitive with Trex.
The Company believes that the principal competitive factors in the decking
market include product quality, price, maintenance cost and consumer awareness
of product alternatives. The Company believes it competes favorably with
respect to these factors based on the low maintenance requirements and other
attributes of Trex compared to wood and 100% plastic products, the Trex brand
name, the Company's extensive distribution network and the Trex NES building
code listing.
Competing Products in Decking Market. Of the wood lumber which constituted
approximately 97% of the total decking market in 1997, over 75% is pressure-
treated southern yellow pine. Southern yellow pine is used for decking because
its porosity allows it readily to accept the chemicals used in the treating
process that creates resistance to rotting and insect infestation. The chemical
compound used to treat wood is typically chromated copper arsenate ("CCA"), an
EPA-registered pesticide. The same porosity makes southern yellow pine
susceptible to taking on moisture, which causes the lumber to warp, crack,
splinter and expel fasteners. The balance of the wood decking segment is
primarily divided between redwood and cedar, with some amounts of treated fir
and exotic hardwoods. Because old, slow-growth timber has been depleted, new,
fast-growth varieties predominate. These varieties do not have the natural
decay resistance or close rings of old, slow-growth timber, causing them to be
more susceptible to rot, insect infestation, splintering and warping.
Trex also competes with decks made from 100% plastic lumber. Although
there are several companies in the United States that manufacture 100% plastic
lumber, total factory sales to the decking market in 1997 are estimated at only
$20 million (18 million board feet). A number of factors have limited the
success of 100% plastic lumber manufacturers, including a less efficient
manufacturing process, inconsistent product quality, and physical properties not
considered suitable for decking, such as higher thermal expansion and
contraction, poor slip resistance and an appearance viewed by some homeowners as
unattractive.
There are approximately five manufacturers of wood/plastic composite lumber
in addition to the Company. Some of these manufacturers participate in the
decking market only on a limited basis. The Company estimates that Trex
accounted for more than 80% of 1997 total factory sales of wood/plastic
composites to the decking market.
The following chart compares certain attributes of Trex to the
characteristics of treated wood and 100% plastic products:
40
_
==========================================================================
CHARACTERISTICS TREX TREATED 100% PLASTIC
WOOD
--------------------------------------------------------------------------
Low thermal expansion/ x x
contraction
--------------------------------------------------------------------------
Low thermal conductivity x x
--------------------------------------------------------------------------
Good paint adhesion x x
--------------------------------------------------------------------------
Resistance to ultraviolet damage x x
--------------------------------------------------------------------------
Easy to work with x x
--------------------------------------------------------------------------
Low moisture absorption x x
--------------------------------------------------------------------------
Splinter-free x x
--------------------------------------------------------------------------
Resistant to insect damage x x x
--------------------------------------------------------------------------
No chemical preservatives x x
--------------------------------------------------------------------------
No splitting x x
--------------------------------------------------------------------------
No rotting x x
--------------------------------------------------------------------------
No warping x x
--------------------------------------------------------------------------
No sealant required x x
--------------------------------------------------------------------------
Slip resistant x x
--------------------------------------------------------------------------
Product building code listing or x x
acceptance
==========================================================================
The Company believes that Trex offers cost advantages when compared with
certain other types of decking materials. Although a contractor-installed Trex
deck built in 1997 using a pressure-treated wood substructure generally cost 10%
to 15% more than a deck made entirely from pressure-treated wood, Trex
eliminates the on-going maintenance required for a pressure-treated deck and is,
therefore, less costly over the life of the deck. The Company believes that its
manufacturing process and utilization of relatively low cost raw material
sources also provide Trex with a competitive cost advantage relative to other
wood/plastic composite products.
GOVERNMENT REGULATION
The Company is subject to federal, state and local environmental
regulation. The emissions of particulates and other substances from the
Company's manufacturing facility must meet federal and state air quality
standards implemented through air permits issued to the Company by the
Department of Environmental Quality of the Commonwealth of Virginia. The
Company's facility is regulated by federal and state laws governing the disposal
of solid waste and by state and local permits and requirements with respect to
waste water and storm water discharge. Compliance with environmental laws and
regulations has not had a material adverse effect on the Company's business,
financial condition or results of operations.
The Company's operations also are subject to work place safety regulation
by the U.S. Occupational Safety and Health Administration and the Commonwealth
of Virginia. The Company's compliance efforts include safety awareness and
training programs for its production and maintenance employees.
INTELLECTUAL PROPERTY
The Company's success depends, in part, upon its intellectual property
rights relating to its production process and other operations. The Company
relies upon a combination of trade secret, nondisclosure and other contractual
arrangements, and patent, copyright and trademark laws, to protect its
proprietary rights. The Company has been granted a federal registration for the
Trex mark by the U.S. Patent and Trademark Office. The Company also has filed
applications for the
41
federal registration of its Easy Care Decking and Wood-Polymer marks. The
Company enters into confidentiality agreements with its senior employees and
limits access to and distribution of its proprietary information. There can be
no assurance that the steps taken by the Company in this regard will be adequate
to deter misappropriation of its proprietary information or that the Company
will be able to detect unauthorized use and take appropriate steps to enforce
its intellectual property rights. See "Risk Factors--Intellectual Property."
In 1992, before the Company's buyout of Mobil's Composite Products
Division, Mobil brought an action in the U.S. District Court for the District of
Delaware seeking a declaratory judgment that four patents issued to Advanced
Environmental Recycling Technologies, Inc. ("AERT"), a manufacturer of
wood/plastic composite products, were invalid, were not infringed by Mobil in
connection with its wood/plastic composite (now known as Trex), and were
unenforceable. Mobil brought this action in response to statements by AERT that
Mobil infringed AERT's patents. AERT counter-claimed against Mobil for alleged
infringement of two of the AERT patents and for alleged violations of
antitrust and trade regulation laws.
Following a trial in early 1994, the district court held that Mobil did not
infringe either of the two AERT patents that were the subject of the
counterclaim and rendered a verdict for Mobil that each of the four AERT patents
was invalid and unenforceable. On an appeal of this judgment by AERT, the U.S.
Court of Appeals for the Federal Circuit affirmed the district court's judgment
that Mobil did not infringe the two AERT patents and that two of the four AERT
patents were invalid and unenforceable. The appeals court vacated the district
court's judgment on the remaining two AERT patents on the grounds that there
was no case or controversy between the parties regarding infringement of those
patents. AERT has filed a motion for a new trial, which is pending before the
district court. The district court also still has pending before it AERT's
non-patent counterclaims against Mobil. No proceedings on those claims are
currently scheduled.
In June 1998, the U.S. Patent and Trademark Office issued to AERT a patent
which is a continuation in part of one of the two patent applications that
resulted in the two patents held to be invalid and unenforceable in the district
court action. The Company believes, based in part on advice of its legal
counsel, that the Company does not infringe this patent.
FACILITIES AND EQUIPMENT
The Company occupies its corporate headquarters in Winchester, Virginia,
which consists of approximately 4,500 feet of office space, pursuant to a lease
which expires in December 1998. The Company is currently negotiating a one-year
extension to the lease.
The Company owns its manufacturing facility, which contains approximately
100,000 square feet of manufacturing space, and approximately 7.5 acres of
outside open storage in a lot located across from the manufacturing facility.
The Company leases storage warehouse space, which totals 75,000 square
feet, pursuant to leases with expiration dates from December 1999 to July 2000.
The Company currently occupies approximately 30,000 square feet in the Trex
Technical Center pursuant to a month-to-month lease. The Company expects to
purchase the Trex Technical Center in the third quarter of 1998.
Equipment and machinery used by the Company in its operations consist
principally of plastic and wood conveying and process equipment. The Company
owns all of its manufacturing equipment. The Company also operates
approximately 20 wood trailers pursuant to operating leases with expiration
dates from 1999 to 2003 and ten forklift trucks pursuant to operating leases
with expiration dates from 2000 to 2001.
The Company regularly evaluates the capacity of its various facilities and
equipment and makes capital investments to expand capacity where necessary. In
1997, the Company spent a total of $3.3 million on capital expenditures,
primarily for the addition of a production line to its Winchester facility. The
Company is completing its evaluation of potential sites for a second
manufacturing facility, which it expects to begin operations in mid-1999. Costs
of expanding the Winchester facility and establishing the second plant are
expected to total approximately $21.6 million in 1998 and 1999.
EMPLOYEES
At June 30, 1998, the Company had approximately 190 full-time employees, of
whom approximately 15 were employed in corporate management and administration,
21 were employed in sales and marketing, five were employed in research and
development and 149 were employed in manufacturing operations. Of such
employees, approximately 125 were hourly employees engaged in manufacturing
activities in the Company's Winchester facility. The Company's employees are
not covered by a collective bargaining agreement. The Company believes that its
relationships with its employees are good.
LEGAL PROCEEDINGS
The Company has been named as a co-defendant in a suit filed on December 7,
1997 in the U.S. District Court for the Eastern District of Pennsylvania. The
plaintiff, the owner of a ship moored in Philadelphia, alleges that design
defects in a Trex decking product caused buckling of decking installed on the
ship as part of a renovation project. The plaintiff seeks damages in an
42
unspecified amount against the Company based on claims of strict liability,
misrepresentation, breach of warranties, gross negligence, indemnification and
violation of the New Jersey Consumer Fraud Act. Trex has denied liability on
the grounds, among others, that the alleged damage to the decking resulted from
poor design and improper installation. The parties have conducted certain
discovery proceedings. The Company expects that a trial date for the suit will
be set in September 1998.
From time to time, the Company is involved in litigation and proceedings
arising out of the ordinary course of its business. Except as set forth above,
there are no pending material legal proceedings to which the Company is a party
or to which the property of the Company is subject.
43
MANAGEMENT
DIRECTORS AND EXECUTIVE OFFICERS
The table below sets forth certain information concerning the directors and
executive officers of the Company:
Term as
Name Age Positions with Company Director Expires
---- --- ---------------------- ----------------
Robert G. Matheny............ 53 President, Director 2000
Anthony J. Cavanna........... 58 Senior Vice President and Chief
Financial Officer, Director 2001
Andrew U. Ferrari............ 51 Senior Vice President of Sales and 2000
Marketing, Director
Roger A. Wittenberg.......... 50 Senior Vice President of Technical 1999
Operations, Director
Robert G. Matheny has served as the President and a director of the Company
since August 1996. From July 1992 to August 1996, he was the General Manager of
the Composite Products Division of Mobil Chemical Company, a division of Mobil
("Mobil Chemical"). From August 1987 to July 1992, he served as the General
Manager of the Chemical Specialties Group of Mobil Chemical and as a Vice
President of Mobil Chemical Products International. From 1970 to August 1987,
Mr. Matheny held various positions in sales, marketing and manufacturing at
Mobil. Mr. Matheny received a B.S. degree in Industrial Engineering and
Operations Research from Virginia Polytechnic Institute.
Anthony J. Cavanna has served as the Chief Financial Officer and a director
of the Company since August 1996 and as Senior Vice President since September
1998. From July 1994 to August 1996, he was a Group Vice President of Mobil
Chemical. From July 1992 to July 1994, he was the Vice President-Planning and
Finance for Mobil Chemical. From November 1986 to July 1992, Mr. Cavanna served
as a Vice President of Mobil Chemical and the General Manager of its Films
Division Worldwide. From November 1981 to November 1986, he was the Vice
President and General Manager-European Operations of Mobil Plastics Europe.
From January 1981 to November 1981, he was the Vice President-Planning and
Supply of the Films Division of Mobil Chemical. Between 1962 and 1981, Mr.
Cavanna held a variety of positions within Mobil, including engineering,
manufacturing and project/group leader positions. Mr. Cavanna received a B.S.
degree in Chemical Engineering from Villanova University and an M.S. degree in
Chemical Engineering from the Polytechnic Institute of Brooklyn.
Andrew U. Ferrari has served as the Vice President of Sales and Marketing
and a director of the Company since August 1996 and as Senior Vice President of
Sales and Marketing since September 1998. From April 1992 to August 1996, he was
the Director of Sales and Marketing of the Composite Products Division of Mobil
Chemical. From February 1990 to April 1992, Mr. Ferrari served as the New
Business Manager for Mobil Chemical. From January 1984 to February 1990, he
served as Marketing Director of the Consumer Products Division of Mobil
Chemical. Mr. Ferrari received a B.A. degree in Economics from Whitman College
and an M.B.A. degree from Columbia University.
Roger A. Wittenberg has served as the Vice President of Technical
Operations and a director of the Company since August 1996 and as Senior Vice
President of Technical Operations since September 1998. Mr. Wittenberg also
serves as a director of Elite Textiles Ltd., a textile manufacturer. From May
1992 to August 1996, he was the Technical Manager of the Composite
44
Products Division of Mobil Chemical. Mr. Wittenberg founded Rivenite Corporation
in 1987 and was its Chief Executive Officer until April 1992, when Mobil
Chemical acquired the assets of Rivenite Corporation. Prior to 1987, Mr.
Wittenberg founded and operated three companies in the textile, food and animal
feed supplements industries. Mr. Wittenberg received a B.S. degree in Chemistry
from High Point College.
The Board of Directors currently consists of four directors, divided into
three classes serving staggered three-year terms. Directors and executive
officers of the Company are elected to serve until they resign or are removed,
or are otherwise disqualified to serve, or until their successors are elected
and qualified. Directors of the Company are elected at the annual meeting of
stockholders. Executive officers of the Company generally are appointed at the
Board's first meeting after each annual meeting of stockholders.
The Board of Directors reviews and recommends the compensation arrangements
for management of the Company.
Upon consummation of the Offering, the Company will appoint to the Board of
Directors two directors who are not employees of the Company.
COMMITTEES OF THE BOARD OF DIRECTORS
The Board of Directors has established an Audit Committee. The Audit
Committee, among other things, recommends the firm to be appointed as
independent accountants to audit the Company's financial statements, discusses
the scope and results of the audit with the independent accountants, reviews
with management and the independent accountants the Company's interim and year-
end operating results, considers the adequacy of the Company's internal
accounting controls and audit procedures and reviews the non-audit services to
be performed by the independent accountants. A majority of the directors on the
Audit Committee will be non-employee directors.
DIRECTOR COMPENSATION
Directors of the Company who are also officers or employees of the Company
do not receive any additional compensation for serving on the Board of Directors
or any of its committees. Non-employee directors will receive an annual fee of
$10,000 for service on the Board of Directors. In addition, non-employee
directors will be paid $1,000 for each Board of Directors meeting attended in
person, $750 for each Board of Directors meeting attended by telephone
conference and $750 for each meeting of a committee of the Board of Directors
attended (whether in person or by telephone conference). Directors are
reimbursed for their reasonable out-of-pocket expenses in attending meetings.
Following consummation of the Offering, each non-employee director will
receive an option to purchase 3,000 shares of Common Stock upon such director's
initial election or appointment to the Board of Directors. Annually thereafter,
each non-employee director will receive an option to purchase 1,000 shares of
Common Stock on the anniversary of the initial grant. See "1998 Stock Incentive
Plan."
EXECUTIVE COMPENSATION
The following table sets forth the compensation paid to each of the
Company's executive officers during the fiscal year ended December 31, 1997 (the
"Named Executive Officers"):
45
SUMMARY COMPENSATION TABLE
ANNUAL
------
COMPENSATION (1) ALL OTHER
----------------
NAME AND PRINCIPAL POSITIONS SALARY ($) COMPENSATION ($) (2)
- ---------------------------- ---------- --------------------
Robert G. Matheny
President............................ 227,881 13,575
Anthony J. Cavanna
Chief Financial Officer.............. 212,689 13,575
Andrew U. Ferrari
Vice President of Sales and
Marketing............................ 197,497 13,575
Roger A. Wittenberg
Vice President of Technical
Operations........................... 197,497 13,575
_________________
(1) In accordance with the rules of the Securities and Exchange Commission,
other compensation in the form of perquisites and other personal benefits
has been omitted because such perquisites and other personal benefits
constituted less than the lesser of $50,000 or 10% of the total annual
salary and bonus for each Named Executive Officer in 1997.
(2) The amount shown in the "All Other Compensation" column for each Named
Executive Officer consists of $2,375 and $4,800 in matching contributions
and employer discretionary contributions, respectively, to the Company's
401(k) Plan (as defined below), a defined contribution plan, and $6,400 in
employer contributions to the Company's Money Purchase Pension Plan (as
defined below), a defined contribution plan.
1998 STOCK INCENTIVE PLAN
The Company's 1998 Stock Incentive Plan provides for the grant of options
that are intended to qualify as "incentive stock options" under Section 422 of
the Internal Revenue Code of 1986, as amended (the "Code"), to employees of the
Company and any future subsidiaries, as well as for the grant of non-qualifying
options, restricted Common Stock, restricted units of Common Stock and stock
appreciation rights (collectively, "Awards") to employees, non-employee
directors and other individuals whose participation in the 1998 Stock Incentive
Plan is determined to be in the Company's best interests. The 1998 Stock
Incentive Plan authorizes issuance of the number of shares of Common Stock equal
to 10% of the shares outstanding immediately following completion of the
Offering (subject to adjustment in the event of a stock split, stock dividend,
merger, reorganization or similar transaction). The maximum number of shares of
Common Stock subject to Awards that can be granted to any individual under the
1998 Stock Incentive Plan in a calendar year is 400,000. The 1998 Stock
Incentive Plan is administered by the Board of Directors, or a duly authorized
committee thereof, which has the authority, subject to the provisions of the
1998 Stock Incentive Plan, to determine the terms of any Awards. As of the date
of this Prospectus, no Awards have been made under the 1998 Stock Incentive
Plan, which will be effective upon consummation of the Offering.
The exercise price per share of Common Stock for each option will generally
be 100% of the fair market value of the shares of Common Stock on the option
grant date. Options will be exercisable only to the extent they are vested on
the date of exercise, and no option will be exercisable more than ten years from
the option grant date. Options generally will vest in annual increments based
upon a specified vesting schedule, although vesting may be accelerated upon a
change in control of the Company (as defined in the 1998 Stock Incentive Plan)
or otherwise in the discretion of the Board of Directors. Options will
terminate after the expiration of specified periods
46
following the termination of the option holder's employment or service as a
director, whether by reason of death, disability, retirement or otherwise.
The option exercise price for incentive stock options granted under the
1998 Stock Incentive Plan may not be less than 100% of the fair market value of
the Common Stock on the option grant date (or 110% in the case of an incentive
stock option granted to an optionee beneficially owning more than 10% of the
outstanding Common Stock). The maximum option term is ten years (or five years
in the case of an incentive stock option granted to an optionee beneficially
owning more than 10% of the outstanding Common Stock). Options may be exercised
at any time after grant, except as otherwise provided in the applicable option
agreement. There is a $100,000 limit on the value of Common Stock (determined at
the time of grant) covered by incentive stock options that become exercisable by
an optionee in any year.
Restricted shares of Common Stock are awards of shares of Common Stock upon
which are imposed restricted periods and restrictions which subject the shares
to a substantial risk of forfeiture as defined in Section 83 of the Code.
Restricted Common Stock units are awards which represent a conditional right to
receive shares of Common Stock in the future and which are subject to the same
types of restrictions and risk of forfeiture as restricted shares of Common
Stock. Restricted shares of Common Stock and restricted Common Stock units will
be subject to such restrictions as the Board of Directors may impose, including,
without limitation, continuous employment with the Company or any of its future
subsidiaries or the attainment of specific corporate or individual performance
standards or goals. The restrictions and the restricted period may differ with
respect to each recipient of an Award. An Award of restricted shares of Common
Stock or restricted Common Stock units will be subject to forfeiture if certain
events specified by the Board of Directors occur prior to the lapse of the
restrictions. Subject to the provisions of the 1998 Stock Incentive Plan, the
Board of Directors will determine the terms and conditions of the agreement
evidencing each Award of restricted shares of Common Stock and restricted Common
Stock units.
A stock appreciation right ("SAR") is a right to receive, in the form of
Common Stock, cash or a combination of Common Stock and cash, the spread or
difference between the fair market value of the Common Stock subject to an
option and the option exercise price. SARs may be granted in conjunction with
all or a portion of any option granted under the 1998 Stock Incentive Plan,
either at the time of the grant of such option or at any subsequent time prior
to the expiration of such option. SARs will be exercisable only at such time and
to the extent that the option to which they relate (the "related option") is
exercisable. Exercisability of SARs also may be subject to satisfaction of
performance goals or future service requirements. SARs and the related option
may be exercised concurrently only when the related option is a non-qualified
stock option. A SAR may be exercised without exercise of the related option, but
the related option will be canceled for all purposes under the 1998 Stock
Incentive Plan to the extent of the SAR exercise. A related option may be
exercised without exercise of the SAR, but the SAR will be canceled for all
purposes under the 1998 Stock Incentive Plan to the extent of the related option
exercise. SARs issued in connection with incentive stock options are required to
meet additional conditions.
The Board of Directors may authorize amendment of the 1998 Stock Incentive
Plan without stockholder approval except in circumstances prescribed by
applicable law or regulation. The 1998 Stock Incentive Plan does not have a
termination date, but no incentive stock options may be granted after the tenth
anniversary of the effective date of the plan.
EMPLOYEE STOCK PURCHASE PLAN
The 1998 Employee Stock Purchase Plan (the "Employee Stock Purchase Plan"),
which will be implemented upon consummation of the Offering, is intended to
qualify under Section 423 of the Code. The Company has reserved an aggregate of
__________ shares of Common Stock for issuance under the Employee Stock Purchase
Plan. The Employee Stock Purchase Plan will permit full-time
47
employees of the Company and any future subsidiaries who have satisfied minimum
service requirements to purchase Common Stock through payroll deductions,
provided that no employee may purchase more than $25,000 worth of Common Stock
in any calendar year. The purchase price of the Common Stock under the Employee
Stock Purchase Plan will be no less than 85% of the market value of the Common
Stock, as calculated in accordance with the Employee Stock Purchase Plan.
EMPLOYEE BENEFIT PLANS
The Company sponsors a tax-qualified defined contribution employee profit
sharing and 401(k) plan (the "401(k) Plan"). The 401(k) Plan consists of
employee pre-tax contributions, Company matching contributions and Company
discretionary contributions, and contains provisions which are intended to
satisfy the tax qualification requirement of Section 401(a) of the Code. Each
employee may elect to defer up to 15% of such employee's compensation, subject
to a maximum of $10,000 in 1998. The Company makes matching contributions equal
to a specified percentage of each employee's contribution and may also make
discretionary contributions for any plan year. Employee, matching and
discretionary contributions and earnings are fully vested and nonforfeitable at
all times and are invested according to the direction of the employee.
The Company also sponsors a tax-qualified defined contribution employee
money purchase pension plan (the "Money Purchase Plan"). The Money Purchase
Plan contains provisions which are intended to satisfy the tax qualification
requirement of Section 401(a) of the Code. The Company makes an annual
contribution equal to 4% of employee compensation. Plan contributions and
earnings are fully vested and nonforfeitable after five full years of service
and are invested according to the direction of the employee.
ANNUAL BONUS PLAN
Following consummation of the Offering, the Company intends to establish an
annual bonus plan. All full-time employees, including executive officers, will
be eligible to receive a bonus for exceptional individual or team performance.
Management will reserve the right not to award bonuses in any year.
48
CERTAIN TRANSACTIONS
REORGANIZATION
Trex Company, Inc. is currently a wholly owned subsidiary of Trex Company,
LLC, a Delaware limited liability company. Immediately prior to the
consummation of the Offering, Trex Company, LLC will merge with Trex Company,
Inc., which will be the surviving entity in the merger. Pursuant to the merger,
Trex Company, Inc. will succeed to the business and assets of Trex Company, LLC.
In connection with the merger, the Certificate of Incorporation and Bylaws will
be restated in their entirety. See "Description of Capital Stock" for a
description of the Certificate of Incorporation and Bylaws that will be in
effect at the time of the consummation of the Offering.
As a result of the merger, the membership interests in Trex Company, LLC
will be converted into and become shares of Common Stock of Trex Company, Inc.
as follows: (i) the interests of the Management Holders (as defined below) will
be converted into a total of _________ shares of Common Stock; and (ii) the
interests of the Institutional Investors will be converted into a total of
__________ shares of Common Stock. The Company will receive no additional
consideration in connection with the conversion of membership interests into
shares of Common Stock pursuant to the merger.
In connection with the merger, Trex Company, LLC will make the LLC
Distribution of approximately $6.9 million to the Management Holders and the
Institutional Investors. Of the LLC Distribution, approximately $4.5 million
represents the amount of the previously recognized and undistributed income of
Trex Company, LLC through the expected payment date on which the members have
paid, or will pay, income tax and approximately $2.4 million represents a return
of capital. The estimated $4.5 million amount and the total amount of the LLC
Distribution are subject to adjustment based on the actual income of Trex
Company, LLC from July 1, 1998 through the date of the LLC Distribution.
Trex Company, Inc. was organized in September 1998 under the laws of the
State of Delaware for the purpose of succeeding to the business and assets of
Trex Company, LLC. Trex Company, Inc. has not conducted, and prior to the
merger described above will not conduct, any business other than in connection
with the Offering and the other transactions described herein.
ACQUISITION TRANSACTIONS
Acquisition. In the Acquisition, the Company purchased the assets of
Mobil's Composite Products Division in a management-led buyout for a cash
purchase price of approximately $29.5 million. The Acquisition and the Company's
initial operations were financed by a combination of the following: (i) proceeds
of $29.3 million from the sale by the Company of $24.3 million principal amount
of Senior Notes, $5.0 million principal amount of Subordinated Notes and a total
of 1,000 Class B Units to Connecticut General Life Insurance Company,
Connecticut General Life Insurance Company on behalf of one or more separate
accounts and Life Insurance Company of North America; (ii) proceeds of $3.0
million from the sale by the Company of 1,000 Preferred Units (the "Preferred
Units") to Mobil; and (iii) proceeds of $2.0 million from the sale by the
Company of 750 Class A Units to each of Robert G. Matheny, Anthony J. Cavanna,
Andrew U. Ferrari and Roger A. Wittenberg (collectively, the "Management
Holders").
On June 25, 1997, the Company prepaid $3.0 million principal amount of
Senior Notes.
In January 1998, Connecticut General Life Insurance Company transferred 333
Class B Units to Lincoln National Life Insurance Company in connection with the
sale of certain assets.
As a result of the indebtedness incurred to finance the Acquisition, the
Company has been highly leveraged. The terms of the Company's financing
agreements have required substantial debt
49
service payments. Such financing agreements also have required the Company to
comply with various restrictive covenants, financial ratios and other financial
and operating tests.
Acquisition-Related Agreements. The Company and its members entered into
certain agreements in connection with the Acquisition relating to the members'
interests in the Company or any successor entity.
Pursuant to the Members' Agreement dated as of August 29, 1996 among the
Company, the Management Holders and the Institutional Investors, the Company has
granted certain "demand" and "piggyback" registration rights with respect to
Common Stock issuable to the Institutional Investors upon consummation of the
Reorganization. The Institutional Investors are entitled to require the Company
to register the sale of their shares under the Securities Act on up to two
occasions. In addition, if the Company proposes to register the Common Stock
under the Securities Act (other than pursuant to a registration statement on
Form S-4 or Form S-8), whether or not for its own account, the Institutional
Investors are entitled to require the Company, subject to certain conditions, to
include all or a portion of their shares in such registration. The foregoing
registration rights are subject to certain notice requirements, timing
restrictions and volume limitations which may be imposed by the underwriters of
an offering. The Company is required to bear the expenses of all such
registrations except for underwriting discounts and commissions.
Pursuant to the Limited Liability Company Agreement dated As of August 29,
1996 among the Management Holders, the Institutional Investors and Mobil, the
Institutional Investors were granted the right to approve certain actions by the
Company outside the ordinary course of its business, including the sale of all
or a substantial part of the Company's assets and the incurrence or payment of
specified types of indebtedness. This agreement will be terminated upon
consummation of the Reorganization.
Pursuant to the Class A Members' Agreement dated as of August 29, 1996, the
Management Holders agreed to certain restrictions on the sale, transfer or other
disposition of their membership interests in the Company. This agreement will
be terminated upon consummation of the Reorganization.
In connection with the Acquisition, each Management Holder entered into an
employment agreement with the Company. The employment agreements will be
terminated upon consummation of the Reorganization.
OTHER TRANSACTIONS
The Company paid the Institutional Investors interest on the Senior Notes
and Subordinated Notes of $1.0 million for 1996, $3.0 million for 1997 and $1.4
million for the six months ended June 30, 1998.
The Company paid Mobil dividends on the Preferred Units of $0.1 million for
1996, $0.4 million for 1997 and $0.2 million for the six months ended June 30,
1998.
The Company will use a portion of the net proceeds of the Offering to repay
the Senior Notes and the Subordinated Notes and to redeem Mobil's preferred
equity interest in the Company issued in connection with the Acquisition. See
"Use of Proceeds."
50
PRINCIPAL STOCKHOLDERS
The following table sets forth certain information as of September 1, 1998,
on a pro forma basis after giving effect to the Reorganization, with respect to
the beneficial ownership of Common Stock by: (i) each person or entity known by
the Company to own beneficially more than 5% of the Company's Common Stock; (ii)
each director of the Company; (iii) each Named Executive Officer; and (iv) all
directors and executive officers of the Company as a group. The address for the
directors and executive officers of the Company is Trex Company, Inc., 20 South
Cameron Street, Winchester, Virginia 22601.
PERCENT OF CLASS
------------------
NUMBER OF PRIOR TO AFTER
NAME OF BENEFICIAL OWNER (1) SHARES OFFERING OFFERING
- ---------------------------- --------- -------- --------
Anthony J. Cavanna.........................
Andrew U. Ferrari...........................
Robert G. Matheny...........................
Roger A. Wittenberg.........................
All directors and executive officers
as a group (4 persons)....................
__________
(1) In accordance with Rule 13d-3 under the Securities Exchange Act of 1934, as
amended, for purposes of this table, a person is deemed to be the
beneficial owner of any shares of Common Stock if such person has or shares
voting power or investment power with respect to such security, or has the
right to acquire beneficial ownership at any time within 60 days of the
date of the table. As used herein, "voting power" is the power to vote or
direct the voting of shares and "investment power" is the power to dispose
or direct the disposition of shares.
51
DESCRIPTION OF CAPITAL STOCK
The following summary description of the capital stock of the Company does
not purport to be complete and is subject to the provisions of the Certificate
of Incorporation and Bylaws, which will become effective upon consummation of
the Reorganization, and to the provisions of the applicable law. The
Certificate of Incorporation and the Bylaws are included as exhibits to the
Registration Statement of which this Prospectus forms a part.
AUTHORIZED AND OUTSTANDING CAPITAL STOCK
Upon consummation of the Reorganization, the Company will have authority to
issue ____________ shares of capital stock, consisting of __________ shares of
Common Stock, par value $.01 per share, and __________ shares of Preferred
Stock, par value $.01 per share (the "Preferred Stock"). As of June 30, 1998,
after giving effect to the Reorganization and the Offering, and the application
of the net proceeds therefrom, _________ shares of Common Stock will be issued
and outstanding and no shares of Preferred Stock will be issued and
outstanding.
COMMON STOCK
Holders of Common Stock are entitled to one vote per share for each share
held of record on all matters submitted to a vote of stockholders. Holders of
Common Stock are entitled to receive ratably such dividends as may be declared
by the Board of Directors on the Common Stock out of funds legally available
therefor. In the event of a liquidation, dissolution or winding up of the
affairs of the Company, holders of Common Stock are entitled to share ratably in
the assets available for distribution after payments to the creditors and to the
holders of any Preferred Stock that may be outstanding at such time. Holders of
Common Stock have no preemptive rights, cumulative voting rights or rights to
convert shares of Common Stock into any other securities, and are not subject to
future calls or assessments by the Company. All outstanding shares of Common
Stock of the Company are, and the Shares issued in the Offering will be, fully
paid and nonassessable.
PREFERRED STOCK
The Board of Directors is authorized without further stockholder action to
provide for the issuance from time to time of up to _________ shares of
Preferred Stock in one or more series with such powers, designations,
preferences and relative, participating, optional or other rights,
qualifications, limitations or restrictions as will be set forth in the
resolutions providing for the issuance of such series adopted by the Board of
Directors. The holders of Preferred Stock will have no preemptive rights
(unless otherwise provided in the applicable certificate of designation) and
will not be subject to future assessments by the Company. Such Preferred Stock
may have voting or other rights which could adversely affect the rights of
holders of the Common Stock. In addition, the issuance of Preferred Stock,
while providing the Company with financial flexibility in connection with
possible acquisitions and other corporate purposes, could, under certain
circumstances, make it more difficult for a third party to gain control of the
Company, discourage bids for the Common Stock at a premium, or otherwise
adversely affect the market price of the Common Stock. The Company presently
has no intention to issue any Preferred Stock.
ANTI-TAKEOVER EFFECT OF CERTAIN CHARTER AND BYLAW PROVISIONS
The Certificate of Incorporation and the Bylaws contain certain provisions
that could make it more difficult to consummate an acquisition of the Company by
means of a tender offer, a proxy contest or otherwise.
Classified Board of Directors. The Certificate of Incorporation and the
Bylaws provide that the Board of Directors will be divided into three classes of
directors, with the classes to as nearly
52
equal in number as possible. As a result, approximately one-third of the Board
of Directors will be elected each year. The classification of the Board of
Directors will make it more difficult for stockholders to change the composition
of the Board of Directors. The Certificate of Incorporation provides that,
subject to any rights of holders of Preferred Stock to elect additional
directors under specified circumstances, the number of directors will be fixed
in the manner provided in the Bylaws. The Bylaws provide that, subject to any
rights of holders of Preferred Stock to elect directors under specified
circumstances, the number of directors will be fixed from time to time
exclusively pursuant to a resolution adopted by directors constituting a
majority of the total number of directors that the Company would have if there
were no vacancies on the Board of Directors. In addition, the Certificate of
Incorporation provides that, subject to any rights of holders of Preferred
Stock, and unless the Board of Directors otherwise determines, any vacancies
will be filled only by the affirmative vote of a majority of the remaining
directors, though less than a quorum.
No Stockholder Action by Written Consent. The Certificate of Incorporation
provides that, subject to the rights of any holders of Preferred Stock to act by
written consent in lieu of a meeting, stockholder action may be taken only at an
annual meeting or special meeting of stockholders and may not be taken by
written consent in lieu of a meeting. Failure to satisfy any of the
requirements for a stockholder meeting could delay, prevent or invalidate
stockholder action.
Stockholder Advance Notice Procedure. The Certificate of Incorporation
establishes an advance notice procedure for stockholders to make nominations of
candidates for election as directors or to bring other business before an annual
meeting of stockholders of the Company (the "Stockholder Notice Procedure").
The Stockholder Notice Procedure provides that only persons that are nominated
by a majority of the Board of Directors, or a duly authorized committee thereof,
or by a stockholder who has given timely written notice to the Secretary of the
Company prior to the meeting at which directors are to be elected, will be
eligible for election as directors of the Company. Any such notice is required
to set forth, among other things, specified information about the stockholder
and each proposed director nominee, a description of all arrangements or
understandings between the stockholder and each proposed nominee and any other
persons, such other information regarding each proposed nominee as would be
required to be included in a proxy statement filed pursuant to the rules and
regulations of the Securities and Exchange Commission, and the written consent
of each proposed nominee to serve as a director of the Company if elected. The
Stockholder Notice Procedure also provides that only such business may be
conducted at an annual meeting as has been brought before the meeting by, or at
the direction of, the Board of Directors or by a stockholder who has given
timely written notice to the Secretary of the Company. Any such notice is
required to set forth, among other things, a brief description of the business
desired to be brought before the meeting, any material interest of the
stockholder in such business, and specified information about such stockholder
and such stockholder's ownership of capital stock of the Company.
SECTION 203 OF THE DELAWARE GENERAL CORPORATION LAW
The Company is subject to Section 203 ("Section 203") of the Delaware
General Corporation Law which, subject to certain exceptions, prohibits a
Delaware corporation from engaging in any business combination with any
interested stockholder for a period of three years following the time that such
stockholder became an interested stockholder unless: (i) prior to such time, the
board of directors of the corporation approved either the business combination
or the transaction which resulted in the stockholder becoming an interested
stockholder; or (ii) upon consummation of the transaction which resulted in the
stockholder becoming an interested stockholder, the interested stockholder owned
at least 85% of the voting stock of the corporation outstanding at the time the
transaction commenced, excluding for purposes of determining the number of
shares outstanding those shares owned (a) by persons who are directors and also
officers and (b) by employee stock plans in which employee participants do not
have the right to determine confidentially whether shares held subject to the
plan will be tendered in a tender or exchange offer; or (iii) at or subsequent
to
53
such time, the business combination is approved by the board of directors and
authorized at an annual or special meeting of stockholders, and not by written
consent, by the affirmative vote of at least 66 2/3% of the outstanding voting
stock which is not owned by the interested stockholder.
Section 203 defines "business combination" to include the following: (i)
any merger or consolidation of the corporation with the interested stockholder;
(ii) any sale, transfer, pledge or other disposition of 10% or more of the
assets of the corporation involving the interested stockholder; (iii) subject to
certain exceptions, any transaction that results in the issuance or transfer by
the corporation of any stock of the corporation to the interested stockholder;
(iv) any transaction involving the corporation that has the effect of increasing
the proportionate share of the stock of any class or series of the corporation
beneficially owned by the interested stockholder; or (v) any receipt by the
interested stockholder of the benefit of any loans, advances, guarantees,
pledges or other financial benefits provided by or through the corporation. In
general, Section 203 defines an interested stockholder as any entity or person
beneficially owning 15% or more of the outstanding voting stock of the
corporation and any entity or person affiliated with or controlling or
controlled by such entity or person.
DIRECTOR LIABILITY AND INDEMNIFICATION OF DIRECTORS AND OFFICERS
The Delaware General Corporation Law provides that a corporation may limit
the liability of each director to the corporation or its stockholders for
monetary damages except for liability (i) for any breach of the director's duty
of loyalty to the corporation or its stockholders, (ii) for acts or omissions
not in good faith or that involve intentional misconduct or a knowing violation
of law, (iii) in respect of certain unlawful dividend payments or stock
redemptions or repurchases and (iv) for any transaction from which the director
derives an improper personal benefit. The Certificate of Incorporation provides
for the elimination and limitation of the personal liability of directors of the
Company for monetary damages to the fullest extent permitted by the Delaware
General Corporation Law. In addition, the Certificate of Incorporation provides
that if the Delaware General Corporation Law is amended to authorize the further
elimination or limitation of the liability of a director, then the liability of
the directors will be eliminated or limited to the fullest extent permitted by
the Delaware General Corporation Law, as so amended. The effect of this
provision is to eliminate the rights of the Company and its stockholders
(through stockholder derivative suits on behalf of the Company) to recover
monetary damages against a director for breach of the fiduciary duty of care as
a director (including breaches resulting from negligent or grossly negligent
behavior), except in situations described in clauses (i) to (iv) above. The
provision does not limit or eliminate the rights of the Company or any
stockholder to seek non-monetary relief such as an injunction or rescission in
the event of a breach of director's duty of care. This provision is consistent
with Section 102(b)(7) of the Delaware General Corporation Law, which is
designed, among other things, to encourage qualified individuals to serve as
directors of Delaware corporations. The Company believes this provision will
assist it in securing and maintaining the services of qualified individuals who
are not employees of the Company.
The Bylaws provide that the Company will, to the full extent permitted by
the Delaware General Corporation Law, as amended from time to time, indemnify,
and advance expenses to, each of its currently acting and former directors,
officers, employees and agents.
54
LISTING
The Company will apply for the Common Stock to be quoted on the Nasdaq
National Market under the symbol "TREX."
TRANSFER AGENT AND REGISTRAR
The Company will designate a transfer agent and registrar for the Common
Stock prior to the consummation of the Offering.
55
SHARES ELIGIBLE FOR FUTURE SALE
Upon completion of the Offering, after giving effect to the Reorganization,
there will be __________ shares of Common Stock outstanding. The __________
Shares offered hereby will be freely tradable without restriction under the
Securities Act by persons other than "affiliates" of the Company as defined in
Rule 144 under the Securities Act. The remaining shares of Common Stock will be
deemed "restricted securities" within the meaning of Rule 144 and, as such, will
not be eligible for future sale to the public unless they are sold in
transactions under the Securities Act or pursuant to an exemption from
registration, including the exemption afforded by Rule 144.
The Company and all current stockholders of the Company have entered into
"lock-up" agreements with the Underwriters pursuant to which they have agreed
that they will not, for a period of 180 days after the closing of the Offering,
subject to certain limited exceptions, offer, sell, contract to sell, issue or
otherwise dispose of any shares of Common Stock or any securities of the Company
which are substantially similar to the Common Stock, or which are convertible
into or exchangeable or exercisable for Common Stock or securities substantially
similar to the Common Stock without the prior written consent of Schroder & Co.
Inc. Such consent may be granted in whole or in part without a public
announcement. Such agreements have been expressly agreed to preclude such
parties from engaging in any hedging or other transaction which is designed to
or reasonably expected to lead to or result in a sale or disposition of
securities during the applicable period, even if such securities would be
disposed of by someone other than such party. Such prohibited hedging or other
transactions would include, without limitation, any short sale (whether or not
against the box) or any purchase, sale or grant of any right (including, without
limitation, any put or call option) with respect to any such securities or with
respect to any security (other than a broad-based market basket or index) that
includes, relates to or derives any significant part of its value from such
securities. Upon expiration of the lock-up period, __________ shares of Common
Stock will be eligible for sale under Rule 144.
In general, under Rule 144 as currently in effect, a stockholder (or
stockholders whose shares are aggregated), including an affiliate of the
Company, who has beneficially owned "restricted securities" for at least one
year is entitled to sell, within any three-month period, a number of such shares
that does not exceed the greater of (i) 1% of the then outstanding shares of
Common Stock (approximately __________ shares of Common Stock immediately after
the Offering) or (ii) the average weekly trading volume of the Common Stock on
the Nasdaq National Market during the four calendar weeks preceding the filing
of a notice on Form 144 with respect to such sale with the Securities and
Exchange Commission. Sales under Rule 144 also are subject to certain other
requirements regarding the manner of sale, notice and availability of current
public information about the Company. Under Rule 144(k), if a period of at
least two years has elapsed between the later of the date restricted securities
were acquired from the Company and the date they were acquired from an affiliate
of the Company, a stockholder who is not an affiliate of the Company at the time
of sale and has not been an affiliate at any time during the 90 days prior to
the sale would be entitled to sell shares of Common Stock immediately without
compliance with the requirements under Rule 144, other than the requirements as
to the availability of current public information about the Company. All
current stockholders of the Company may be deemed to be affiliates of the
Company for purposes of Rule 144. The foregoing summary of Rule 144 is not
intended to be a complete description thereof.
The Company has granted "demand" and "piggyback" registration rights with
respect to the Common Stock held by the Institutional Investors. Following
consummation of the Offering, _______ shares of Common Stock, or ___% of total
number of outstanding shares of Common Stock, will be entitled to the benefits
of such registration rights. See "Certain Transactions--Acquisition
Transactions."
56
Prior to the Offering, there has been no public market for the Common
Stock. Future sales of a substantial number of shares of Common Stock in the
public market, or the perception that such sales could occur, could adversely
affect the prevailing market price of the Common Stock and could make it more
difficult for the Company to raise funds through a public offering of its equity
securities.
57
UNDERWRITING
Under the terms and subject to the conditions set forth in an underwriting
agreement, dated _________, 1998 (the "Underwriting Agreement"), the Company has
agreed to sell to each of the underwriters named below (collectively, the
"Underwriters"), and each of the Underwriters has severally agreed to purchase
from the Company, the respective number of shares of Common Stock set forth
opposite its name below for aggregate gross proceeds to the Company of
$________, payable in cash against delivery of a certificate or certificates
representing each share of Common Stock:
NUMBER OF SHARES
UNDERWRITER OF COMMON STOCK
- ----------- ----------------
Schroder & Co. Inc...................
J.C. Bradford & Co................... ___________
Total ___________
The Underwriting Agreement provides that the Underwriters' obligation to
pay for and accept delivery of the Shares is subject to certain conditions
precedent and that the Underwriters will be obligated to purchase all such
Shares if any are purchased. Schroder & Co. Inc. and J.C. Bradford & Co., as
representatives of the Underwriters (the "Representatives"), have informed the
Company that no sales of Shares will be confirmed to discretionary accounts.
The closing of the purchase and sale of the Shares is intended to occur on
or about ________, 1998, or such other dates as may be agreed upon by the
Company and the Representatives.
The Underwriters propose to offer the Shares in part directly to the public
at the initial public offering price set forth on the cover page of this
Prospectus and in part to certain securities dealers at a price that represents
a concession not in excess of $_____ per Share under the initial public offering
price. The Underwriters may allow, and such dealers may re-allow, a concession
not in excess of $______ per Share on sales to certain brokers and dealers.
After the Shares are released for sale to the public, the offering price and
other selling terms may from time to time be varied by the Underwriters.
The Company has granted to the Underwriters the Over-Allotment Option,
exercisable for 30 days from the closing of the Offering, to purchase up to an
aggregate of ____________ additional shares of Common Stock on the same terms
and conditions as apply to purchases of the Shares. To the extent such option
is exercised, each Underwriter will become obligated, subject to certain
conditions, to purchase approximately the same percentage of such additional
shares as the number set out next to each such Underwriter's name in the table
above bears to the total number of shares of Common Stock offered by the
Underwriters hereunder. If the Over-allotment Option is exercised in full, the
total price to public of the Shares will be $_________, the total underwriting
discount will be $________ and the total net proceeds to the Company will be
$__________, after deducting the Underwriters' discounts and commissions but
before estimated Offering expenses.
The obligations of the Underwriters under the Underwriting Agreement may be
terminated at the discretion of the respective Underwriters upon the occurrence
of certain events.
The Company and all current stockholders of the Company have entered into
"lock-up" agreements with the Underwriters pursuant to which they have agreed
that they will not, for a period of 180 days after the closing of the Offering,
subject to certain limited exceptions, offer, sell, contract to sell, issue or
otherwise dispose of any shares of Common Stock or any securities of the Company
which are substantially similar to the Common Stock, or which are convertible
into or
58
exchangeable or exercisable for Common Stock or securities substantially similar
to the Common Stock without the prior written consent of Schroder & Co. Inc.
Such consent may be granted in whole or in part without a public announcement.
Such agreements have been expressly agreed to preclude such parties from
engaging in any hedging or other transaction which is designed to or reasonably
expected to lead to or result in a sale or disposition of such securities during
the applicable period, even if such securities would be disposed of by someone
other than such party. Such prohibited hedging or other transactions would
include, without limitation, any short sale (whether or not against the box) or
any purchase, sale or grant of any right (including, without limitation, any put
or call option) with respect to any such securities or with respect to any
security (other than a broad-based market basket or index) that includes,
relates to or derives any significant part of its value from such securities.
At the request of the Company, up to _______ Shares have been reserved for
sale in the Offering to certain individuals, including directors and employees
of the Company, members of their families or friends, and other persons having
business relationships with the Company. The price of such Shares to such
persons will be the initial public offering price set forth on the cover page of
this Prospectus. The number of Shares available for sale to the general public
will be reduced to the extent these persons purchase such reserved Shares. Any
reserved Shares not purchased will be offered by the Underwriters to the general
public on the same basis as the other Shares offered hereby.
The Company has agreed to indemnify the Underwriters against certain
liabilities that it may incur in connection with the sale of the Shares,
including liabilities arising under the Securities Act, and to contribute to
payments that the Underwriters may be required to make with respect thereto.
Prior to the Offering, there has been no public market for the Common
Stock. The initial public offering price of the Shares will be determined by
negotiations among the Company and the Representatives. Among the factors to be
considered in determining the initial public offering price of the Shares, in
addition to prevailing market conditions, are the Company's historical
performance, the Underwriters' estimates of the business potential and earnings
prospects of the Company, an assessment of the Company's management and the
consideration of the above factors in relation to market valuation of companies
in related businesses.
The Company will apply to have the Common Stock quoted on the Nasdaq
National Market under the symbol "TREX."
In connection with the Offering, the Underwriters and their affiliates may
engage in transactions that stabilize, maintain or otherwise affect the market
price of the Shares. Such transactions may include stabilization transactions
effected in accordance with Rule 104 of Regulation M, pursuant to which such
persons may bid for or purchase Shares for the purpose of stabilizing their
market price. The Underwriters also may create a short position for their
accounts by selling more shares of Common Stock in connection with the Offering
than they are committed to purchase from the Company, and in such case may
purchase shares of Common Stock in the open market following completion of the
Offering to cover all or a portion of such short position. In addition, the
Representatives, on behalf of the Underwriters, may impose "penalty bids" under
contractual arrangements with the Underwriters whereby they may reclaim from a
dealer participating in the Offering, for the account of the Underwriters, the
selling concession with respect to Shares that are distributed in the Offering
but subsequently purchased for the account of the Underwriters in the open
market. Any of the transactions described in this paragraph may result in the
maintenance of the price of the Shares at a level above that which might
otherwise prevail in the open market. None of the transactions described in
this paragraph is required, and, if such transactions are undertaken, they may
be discontinued at any time.
59
The Company has agreed to pay to TriCapital Corporation, a member of the
National Association of Securities Dealers, Inc. ("TriCapital"), in exchange for
certain financial advisory services in connection with the Offering, a fee of
$250,000 upon consummation of the Offering as well as a cash bonus equal to a
percentage of the amount by which the valuation of the Company for purposes of
the Offering exceeds $150 million. To the date of this Prospectus, the Company
has paid TriCapital an aggregate of $___________, which will be offset against
the amounts payable by the Company upon consummation of the Offering. The
Company also has agreed to reimburse TriCapital for all its out-of-pocket
expenses incurred in connection with its performance of such services.
LEGAL MATTERS
The validity of the Shares will be passed upon for the Company by Hogan &
Hartson L.L.P., Washington, D.C. Certain matters in connection with the
Offering will be passed upon for the Underwriters by McDermott, Will & Emery,
New York, New York.
EXPERTS
The balance sheet of Trex Company, Inc. as of September 10, 1998 has been
audited by Ernst & Young LLP, independent public accountants, as set forth in
their report appearing elsewhere herein, and is included in reliance upon such
report given upon the authority of such firm as experts in accounting and
auditing.
The financial statements of TREX Company, LLC as of December 31, 1996 and
1997 and June 30, 1998 and for the period from August 29, 1996 (inception) to
December 31, 1996, the year ended December 31, 1997 and the six-month period
ended June 30, 1998 have been audited by Ernst & Young LLP, independent public
accountants, as set forth in their reports appearing elsewhere herein, and are
included in reliance upon such reports given upon the authority of such firm as
experts in accounting and auditing.
The financial statements of the Composite Products Division of Mobil Oil
Corporation (the Predecessor) for the year ended December 31, 1995 and the
period from January 1, 1996 to August 28, 1996 have been audited by Ernst &
Young LLP, independent public accountants, as set forth in their reports
appearing elsewhere herein, and are included in reliance upon such reports given
upon the authority of such firm as experts in accounting and auditing.
ADDITIONAL INFORMATION
The Company has filed with the Securities and Exchange Commission (the
"Commission") a Registration Statement on Form S-1 (together with all amendments
and exhibits thereto, the "Registration Statement") under the Securities Act
with respect to the Shares being offered hereby. This Prospectus does not
contain all of the information set forth in the Registration Statement, certain
items of which are omitted in accordance with the rules and regulations of the
Commission. Statements contained in this Prospectus as to the contents of any
contract or other document filed as an exhibit to the Registration Statement are
not necessarily complete, and in each instance reference is made to the copy of
the document filed as an exhibit to the Registration Statement, each statement
made in this Prospectus relating to such document being qualified in all
respects by such reference. For further information with respect to the Company
and the Shares being offered hereby, reference is hereby made to such
Registration Statement, including the exhibits thereto and the financial
60
statements, notes and schedules filed as a part thereof. The Registration
Statement and the exhibits thereto filed by the Company with the Commission may
be inspected and copied by the public at the public reference facilities
maintained by the Commission at Judiciary Plaza, 450 Fifth Street, N.W., Room
1024, Washington, D.C. 20549 and are also available for inspection and copying
at the regional offices of the Commission located at Seven World Trade Center,
13th Floor, New York, New York 10048, and at Citicorp Center, 500 West Madison
Street, Suite 1400, Chicago, Illinois 60661. Copies of such material also may be
obtained form the Public Reference Section of the Commission at 450 Fifth
Street, N.W., Room 1024, Washington, D.C. 20549 at prescribed rates and, in
certain cases, by accessing the Commission's World Wide Web site at
http://www.sec.gov.
61
INDEX TO FINANCIAL STATEMENTS
Page
----
TREX COMPANY, INC.
Report of Independent Auditors..................................... F-3
Balance Sheet as of September 10, 1998............................. F-4
Notes to Balance Sheet............................................. F-5
TREX COMPANY, LLC
Report of Independent Auditors..................................... F-6
Balance Sheets as of June 30, 1997 (unaudited) and 1998............ F-7
Statements of Income for the six months ended
June 30, 1997 (unaudited) and 1998................................. F-8
Statement of Members' Equity for the six months
ended June 30, 1997 (unaudited) and 1998........................... F-9
Statements of Cash Flows for the six months ended
June 30, 1997 (unaudited) and 1998................................. F-10
Notes to Financial Statements...................................... F-11
Report of Independent Auditors..................................... F-20
Balance Sheets as of December 31, 1996 and 1997.................... F-21
Statements of Operations for the period from July 1, 1996
(inception) to December 31, 1996 and for the year ended
December 31, 1997.................................................. F-22
Statement of Members' Equity for the period from July 1, 1996
(inception) to December 31, 1997................................... F-23
Statements of Cash Flows for the period from July 1, 1996
(inception) to December 31, 1996 and for the year ended
December 31, 1997.................................................. F-24
Notes to Financial Statements...................................... F-25
F-1
MOBIL COMPOSITE PRODUCTS DIVISION OF MOBIL OIL CORPORATION
(THE PREDECESSOR)
Report of Independent Auditors...................................... F-33
Statements of Divisional Operations and Divisional Operating
Equity Deficit for the year ended December 31, 1995 and the
period from January 1, 1996 to August 28, 1996...................... F-34
Statements of Cash Flows for the year ended December 31, 1995
and the period from January 1, 1996 to August 28, 1996.............. F-35
Notes to Financial Statements....................................... F-36
F-2
Report of Independent Auditors
Board of Directors
Trex Company, Inc.
We have audited the accompanying balance sheet of Trex Company, Inc. ("the
Company") as of September 10, 1998. The balance sheet is the responsibility of
the Company's management. Our responsibility is to express an opinion on the
balance sheet based on our audit.
We conducted our audit in accordance with generally accepted auditing standards.
Those standards require that we plan and perform the audit to obtain reasonable
assurance about whether the balance sheet is free of material misstatement. An
audit includes examining, on a test basis, evidence supporting the amounts and
disclosures in the balance sheet. An audit also includes assessing the
accounting principles used and significant estimates made by management, as well
as evaluating the overall balance sheet presentation. We believe that our
audit provides a reasonable basis for our opinion.
In our opinion, the balance sheet referred to above presents fairly, in all
material respects, the financial position of Trex Company, Inc. at September 10,
1998 in conformity with generally accepted accounting principles.
Vienna, Virginia,
September 10, 1998 /s/ Ernst & Young LLP
F-3
Trex Company, Inc.
Balance Sheet
September 10, 1998
ASSETS
Cash $ 1,000
------------------
Total assets $ 1,000
==================
STOCKHOLDERS' EQUITY
Stockholders' equity:
Common stock, $.01 par value, 1000 shares authorized, 100
shares issued and outstanding $ 1
Additional capital 999
Retained earinings -
------------------
Total stockholders' equity $ 1,000
==================
See accompanying notes to balance sheet
F-4
Trex Company, Inc
Notes to Balance Sheet
September 10, 1998
1. BUSINESS AND ORGANIZATION
Trex Company, Inc. (the "Company"), a Delaware corporation, was incorporated on
September 4, 1998, for the purpose of merging with Trex Company LLC, in
conjunction with a proposed initial public offering ("IPO") of its securities to
be undertaken by the Company. The Company is a wholly owned subsidiary of Trex
Company, LLC.
Immediately prior to the Company's proposed IPO, the Company will merge with
Trex Company, LLC (the "Reorganization"). Subsequent to the merger, Trex
Company, Inc. will be the surviving company. In conjunction with the
Reorganization, Trex Company, LLC will (1) pay a cash distribution to its
members representing undistributed Trex Company, LLC taxable earnings and a
return of capital and (2) recognize a deferred income tax liability resulting
from the conversion of Trex Company, LLC to a C corporation.
The net proceeds from the proposed IPO are planned to be used primarily to
reduce outstanding indebtedness, fund a portion of the cash distribution to its
members, redeem all outstanding preferred equity and provide funds for expansion
of operations, working capital needs, brand development and other general
corporate purposes.
2. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES
CASH AND CASH EQUIVALENTS
Cash equivalents consist of highly liquid investments purchased with original
maturities of three months or less.
INCOME TAXES
Income taxes are accounted for using the liability method required by Statement
of Financial Accounting Standards (SFAS) No. 109, "Accounting for Income Taxes."
FAIR VALUE OF FINANCIAL STATEMENTS
The Company considers the recorded value of its financial assets consisting of
cash and cash equivalents to approximate the fair value of the respective assets
at September 10, 1998.
F-5
Report of Independent Auditors
Board of Managers
Trex Company, LLC
We have audited the accompanying balance sheet of Trex Company, LLC ("the
Company") as of June 30, 1998, and the related statements of income, members'
equity, and cash flows for the six months then ended. These financial
statements are the responsibility of the Company's management. Our
responsibility is to express an opinion on these financial statements based on
our audit. The financial statements as of and for the six months ended June 30,
1997 are unaudited.
We conducted our audit in accordance with generally accepted auditing standards.
Those standards require that we plan and perform the audit to obtain reasonable
assurance about whether the financial statements are free of material
misstatement. An audit includes examining, on a test basis, evidence supporting
the amounts and disclosures in the financial statements. An audit also includes
assessing the accounting principles used and significant estimates made by
management, as well as evaluating the overall financial statement presentation.
We believe that our audit provides a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in
all material respects, the financial position of Trex Company, LLC at June 30,
1998, and the results of its operations and its cash flows for the six months
then ended in conformity with generally accepted accounting principles.
Vienna, Virginia,
August 31, 1998(except Notes 11 and 12, as to
which the date is ______)
- --------------------------------------------------------------------------------
The foregoing report is in the form that will be signed upon the completion of
the restatement of the capital accounts for the recapitalization as described in
Note 12 to the financial statements.
/s/ Ernst & Young LLP
F-6
Trex Company, LLC
Balance Sheets
June 30,
ASSETS 1997 1998
----------------- -----------------
(Unaudited)
Current Assets:
Cash and cash equivalents $ 2,284,000 $11,809,000
Trade accounts receivable 1,972,000 1,708,000
Inventories 2,834,000 1,069,000
Prepaid expenses and other assets 80,000 118,000
_________________ _________________
Total current assets 7,170,000 14,704,000
----------------- -----------------
Property, plant and equipment:
Property, plant and equipment, at cost 19,982,000 26,181,000
Accumulated depreciation and amortization (1,719,000) (3,391,000)
_________________ _________________
Net property, plant and equipment 18,263,000 22,790,000
----------------- -----------------
Intangible assets, net of amortization of $695,000 and
$1,529,000, respectively 10,549,000 9,715,000
Deferred financing charges 308,000 258,000
_________________ _________________
Total Assets $36,290,000 $47,467,000
================= =================
LIABILITIES AND MEMBERS' EQUITY
Current liabilities:
Trade accounts payable $ 1,715,000 $ 1,402,000
Accrued expenses 612,000 1,046,000
Other current liabilities 1,192,000 1,188,000
Current portion of long-term debt 142,000
_________________ ----------------
Total current liabilities 3,519,000 3,778,000
----------------- -----------------
Long term debt 26,250,000 29,888,000
_________________ -----------------
Total liabilities 29,769,000 33,666,000
----------------- -----------------
Members' equity:
Preferred units, 1,000 units authorized, issued and
outstanding 3,000,000 3,000,000
Junior units, 4,000 units authorized, issued and 2,350,000 2,350,000
outstanding
Undistributed income 1,171,000 8,451,000
_________________ ________________
Total members' equity 6,521,000 13,801,000
_________________ ----------------
Total Liabilities and Members' Equity $36,290,000 $47,467,000
================= =================
See accompanying notes to financial statements.
F-7
Trex Company, LLC
Statements of Income
Six months ended June 30,
1997 1998
-------------------- --------------------
(Unaudited)
Net sales $19,446,000 $29,327,000
Cost of sales 9,513,000 13,285,000
-------------------- --------------------
Gross profit 9,933,000 16,042,000
Selling, general, and administrative expenses 5,074,000 6,672,000
-------------------- --------------------
Income from operations 4,859,000 9,370,000
Interest expense, net 1,471,000 1,257,000
-------------------- --------------------
Net income $ 3,388,000 $ 8,113,000
==================== ====================
Pro Forma Data (Unaudited See Note 11):
Historical net income $8,113,000
Pro forma income taxes 3,245,000
___________________
Pro forma net income $4,868,000
===================
Pro forma income per share, basic
===================
Pro forma weighted average shares outstanding
___________________
See accompanying notes to financial statements.
F-8
Trex Company, LLC
Statements of Members' Equity
Six months ended June 30, 1997 (Unaudited) and 1998
UNDISTRIBUTED
PREFERRED UNITS JUNIOR UNITS INCOME TOTAL
------------------------ -------------------- ---------------------- --------------
Balance, January 1, 1997 $3,000,000 $2,350,000 $(1,400,000) $ 3,950,000
Net income - - 3,388,000 3,388,000
Distributions declared - - (203,000) (203,000)
Tax distributions - - (614,000) (614,000)
_______________________________________________________________________________________________
Balance, June 30, 1997 $3,000,000 $2,350,000 $1,171,000 $ 6,521,000
===============================================================================================
Balance, January 1, 1998 $3,000,000 $2,350,000 $ 2,184,000 $ 7,534,000
Net income - - 8,113,000 8,113,000
Distributions declared - - (203,000) (203,000)
Tax distributions _ - (1,643,000) (1,643,000)
_______________________________________________________________________________________________
Balance, June 30, 1998 $3,000,000 $2,350,000 $ 8,451,000 $13,801,000
===============================================================================================
See accompanying notes to financial statements.
F-9
Trex Company, LLC
Statements of Cash Flows
Six months ended June 30,
1997 1998
-------------------- -------------------
(Unaudited)
OPERATING ACTIVITIES
Net income $ 3,388,000 $ 8,113,000
Adjustments to reconcile net income to net cash
provided by operating activities
Depreciation and amortization 1,562,000 1,447,000
Amortization of deferred financing charges 25,000 25,000
Changes in operating assets and liabilities
Trade accounts receivable (1,446,000) (697,000)
Inventories 72,000 3,406,000
Prepaid expenses and other assets 79,000 (3,000)
Trade accounts payable 172,000 (79,000)
Accrued expenses 10,000 247,000
Other liabilities (24,000) 23,000
--------------- ---------------
Net cash provided by operating activities 3,838,000 12,482,000
--------------- ---------------
INVESTING ACTIVITIES
Expenditures for property, plant and equipment (1,478,000) (4,607,000)
--------------- ---------------
Net cash used in investing activities (1,478,000) (4,607,000)
--------------- ---------------
FINANCING ACTIVITIES
Borrowings under long-term debt - 3,780,000
Repayment of long-term debt (3,000,000) _
Preferred distributions paid (203,000) (203,000)
Tax distributions (614,000 (1,643,000)
--------------- ---------------
Net cash (used in) provided by financing activities (3,817,000) 1,934,000
--------------- ---------------
Net (decrease) increase in cash and cash equivalents (1,457,000) 9,809,000
Cash and cash equivalents at beginning of year 3,741,000 2,000,000
--------------- ---------------
Cash and cash equivalents at end of year $ 2,284,000 $11,809,000
=============== ===============
See accompanying notes to financial statements.
F-10
Trex Company, LLC
Notes to Financial Statements
For the six months ended June 30, 1997 and 1998
1. BUSINESS AND ORGANIZATION
Trex Company, LLC ("Trex" or the "Company") manufactures and distributes wood
polymer (thermo-plastic) composite products primarily for consumer and
commercial decking applications. Trex lumber is manufactured primarily from
reclaimed plastic (mainly shopping bags and stretch film) and hardwood waste.
ORGANIZATION
Trex is a Limited Liability Company formed under the laws of the State of
Delaware on July 1, 1996 (Inception). The Company initiated commercial activity
on August 29, 1996.
On August 29, 1996, Trex acquired substantially all of the assets and assumed
certain of the liabilities of Mobil Corporation's Composite Products Division
(CPD). The Company acquired these net assets for cash of approximately $29
million. The acquisition was accounted for using the purchase accounting
method.
2. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES
INTERIM FINANCIAL INFORMATION
The financial statements as of June 30, 1997 and for the six months ended June
30, 1997 are unaudited and have been prepared on the same basis as the audited
financial statements included herein. In the opinion of management, the
unaudited financial statements include all adjustments, consisting only of
normal recurring items, necessary to present fairly the periods indicated.
CASH AND CASH EQUIVALENTS
Cash equivalents consist of highly liquid investments purchased with original
maturities of three months or less.
F-11
Trex Company, LLC
Notes to Financial Statements (continued)
2. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED)
INVENTORIES
Inventories are stated at the lower of cost (last-in, first-out) or market
value. An actual valuation of inventory under the LIFO method can be made only
at the end of each year based on the inventory levels and costs at that time.
Accordingly, interim LIFO projections must be based on management's estimates
of anticipated year-end inventory levels, which are seasonal in nature.
Management has evaluated the inventory and determined that no material LIFO
inventory adjustments are necessary as of June 30, 1998.
PROPERTY, PLANT AND EQUIPMENT
Property, plant and equipment are stated at historical cost. The costs of
additions and improvements are capitalized, while maintenance and repairs are
charged to expense as incurred. Depreciation is provided using the straight
line method over the following estimated useful lives:
Machinery and equipment 11 years
Furniture and equipment 10 years
Forklifts and tractors 5 years
Data processing equipment 5 years
Leasehold improvements are amortized over the shorter of the lease term or the
estimated life of the asset.
INTANGIBLE ASSETS
Intangible assets consist of goodwill representing the excess of cost over net
assets acquired and organizational costs resulting from the purchase of CPD.
Goodwill and organizational costs are amortized using the straight line method
over periods of 15 and 5 years, respectively.
REVENUE RECOGNITION
The Company recognizes revenue at the point of sale, which is at the time of
shipment to the customer from the warehouse.
F-12
Trex Company, LLC
Notes to Financial Statements (continued)
2. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED)
DEFERRED FINANCING CHARGES
Deferred financing charges represent the unamortized portion of the discount
upon the issuance of the subordinated and senior notes (See Note 5). These are
amortized as interest expense over the lives of the related debt.
INCOME TAXES
The Company is a partnership for income tax purposes. Accordingly, no provision
for income taxes has been included in these financial statements, as taxable
income or loss passes through to, and is reported by, members individually.
RESEARCH AND DEVELOPMENT COSTS
Research and development costs are expensed as incurred. For the six months
ended June 30, 1997 and 1998, research and development costs were approximately
$478,000 and $321,000, respectively.
ADVERTISING COSTS
Advertising costs are expensed as incurred. For the six months ended June 30,
1997 and 1998, advertising costs were approximately $1,550,000 and $2,051,000,
respectively.
USE OF ESTIMATES
The preparation of financial statements in conformity with generally accepted
accounting principles requires management to make estimates and assumptions that
affect the amounts reported in the financial statements and the accompanying
notes. Actual results could differ from those estimates.
FAIR VALUE OF FINANCIAL STATEMENTS
The Company considers the recorded value of its financial assets and
liabilities, consisting primarily of cash and cash equivalents, accounts payable
and accrued liabilities and long term debt to approximate the fair value of the
respective assets and liabilities at June 30, 1997 and 1998.
F-13
2. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED)
RECENT PRONOUNCEMENTS
The Company has determined than no recent FASB accounting pronouncements will
have a material impact on the Company's financial position and results from
operations.
3. INVENTORIES
Inventories consist of the following as of June 30:
1997 1998
------------------- --------------------
Raw Materials $ 444,000 $ 220,000
Finished Goods 2,390,000 849,000
------------------ --------------------
$2,834,000 $1,069,000
=================== ====================
4. PROPERTY, PLANT AND EQUIPMENT
Property, plant and equipment consist of the following as of June 30:
1997 1998
------------------ -------------------
Building and improvements $ 1,463,000 $ 4,218,000
Machinery and equipment 15,963,000 19,130,000
Furniture and equipment 34,000 41,000
Forklifts and tractors 130,000 131,000
Data processing equipment 71,000 197,000
Construction in process 2,321,000 1,965,000
Land 499,000
------------------- --------------------
19,982,000 26,181,000
Accumulated depreciation and amortization (1,719,000) (3,391,000)
__________________ ___________________
$18,263,000 $22,790,000
=================== ====================
Depreciation expense for the six months ended June 30, 1997 and 1998 totaled
$1,145,000 and $1,030,000, respectively.
F-14
Trex Company, LLC
Notes to Financial Statements (continued)
5. DEBT
The Company maintains an agreement with a bank to provide a $6,000,000 line of
credit for working capital purposes, secured by substantially all of the
Company's accounts receivable and inventories. The line of credit accrues
interest at LIBOR plus 200 basis points and matures on December 10, 1998. There
were no amounts outstanding at June 30, 1997 or 1998.
During the six months ended June 30, 1998, the Company borrowed $3,780,000 under
a mortgage. The mortgage provides for monthly amortization of principal and
interest over a fifteen year term, with all remaining principal due June 16,
2008. The mortgage has a floating rate of LIBOR plus 100 basis points, and the
Company entered into an interest rate swap agreement, at the notional amounts of
the amortizing principal balance, that effectively fixes the interest rate paid
by the Company at 7.12%.
Debt consists of the following as of June 30, 1998:
Senior Notes, due August 30, 2003, 10% $21,250,000
Subordinated Notes, due August 30, 2004, 12% 5,000,000
Mortgage, due June 16, 2008, 7.12% 3,780,000
________________
30,030,000
Less current portion 142,000
________________
Long-term debt $29,888,000
================
Maturities of debt are as follows:
July 1 December 31, 1998 $ 70,000
Years ending December 31,
1999 3,998,000
2000 4,008,000
2001 5,269,000
2002 5,284,000
2003 7,298,000
Thereafter 4,103,000
________________
$30,030,000
================
F-15
Trex Company, LLC
Notes to Financial Statements (continued)
5. DEBT (CONTINUED)
The notes are secured by substantially all of the assets of the Company, with
the Senior Notes holding liquidation preferences. The mortgage is secured by
the Company's plant facility. The Senior and Subordinate Notes are held by the
Company's Class B Members.
The Company made interest payments in the amount of $1,512,000 and $1,362,000
during the six months ended June 30, 1997 and 1998, respectively.
6. MEMBERS' EQUITY
Trex was initially capitalized by the sale of 3,000 Class A units for $2,000,000
and 1,000 Class B units for $350,000. In conjunction with the acquisition of
substantially all of the assets and assumption of certain of the liabilities of
CPD, and the Company issued CPD 1,000 Preferred units in exchange for
$3,000,000.
Class A members have the right to elect the members of the Company's Board of
Managers, which carries on the day-to-day business of the Company. Major
decisions of the Company, such as those outside the ordinary course of business,
require the approval of both Class A and Class B members. Class B units are
convertible pro-rata into Class A units. The Class A and Class B units are
collectively known as Junior units.
The Preferred units are non-transferable and have limited voting rights as
defined in the Limited Liability Company Agreement. Preferred units are
entitled to a preferred annual return, which is cumulative and payable under the
terms of the Limited Liability Company Agreement. The Company has the right to
redeem the Preferred units upon 30 days prior notice at the original issuance
costs plus any accumulated preferred returns at the time of redemption.
Cash distributions to member units shall be distributed upon approval of the
Board of Managers and are limited under the terms of the Limited Liability
Company Agreement. Members' liabilities are limited to their respective capital
contributions.
The Company is party to a unitholders agreement which provided for certain
additional rights such as registration, approval of certain transactions and
other rights as defined in the agreement.
F-16
Trex Company, LLC
Notes to Financial Statements(continued)
7. LEASES
The Company leases office space, the plant building, storage warehouses and
certain office and plant equipment under various operating leases. Scheduled
payments under these leases are as follows as of June 30, 1998:
July 1 December 31, 1998 $ 260,000
Year ending December 31,
1999 273,000
2000 157,000
2001 135,000
2002 50,000
2003 30,000
Thereafter -
--------------
$ 905,000
==============
For the six months ended June 30, 1997 and 1998, the Company had rental expenses
of approximately $506,000 and $513,000, respectively, which included the rental
of the Company's Plant which was purchased during 1998.
8. 401(K) PLAN
The Company has a 401(k) Plan for the benefit of all employees who meet certain
eligibility requirements. The plan documents provide for the Company to make
defined contributions as well as matching and other discretionary contributions,
as determined by the Board of Managers. The Company contributed $61,000 and
$91,000 to the plan during the six months ended June 30, 1997 and 1998,
respectively.
9. OTHER INFORMATION
The Company is from time to time party to litigation arising in the ordinary
course of its business. The Company believes that such litigation will not have
a material impact on the Company's financial position or results from
operations.
F-17
Trex Company, LLC
Notes to Financial Statements (continued)
9. OTHER INFORMATION (CONTINUED)
The Company entered into a take-or-pay contract to secure an ongoing source of
raw materials at competitive, market prices. The contract requires the Company
to take or pay for raw materials in the amount of $3,300,000 annually for a
period of six years, commencing upon the counterparty's completion of its
production facility.
Approximately 66% and 73% of the Company's sales for the six months ended June
30, 1997 and 1998, respectively, were from its five largest customers.
10. IMPACT OF YEAR 2000 (UNAUDITED)
The Company is engaged in an assessment of its compliance with Year 2000 issues.
Based on its assessment to date, management believes no material impact on the
Company's operations or financial condition will be necessary to meet Year 2000
compliance.
11. PRO FORMA DATA
The Pro forma net income taxes and pro forma net income reflect federal and
state income taxes (assuming a 40% combined effective tax rate) as if the
Company had been taxed as a C corporation for the six months ended June 30,
1998. Pro forma weighted average shares outstanding reflect ________ shares
outstanding, which assumes that the shares resulting from the recapitalization
were outstanding for the six months ended June 30, 1998 (See note 12).
12. SUBSEQUENT EVENTS
Public Offering
The Company plans to undertake an initial public offering of its securities.
Immediately prior to its proposed offering, the Company will merge with Trex
Company, Inc., a wholly owned subsidiary of the Company (the "Reorganization").
Subsequent to the merger, Trex Company, Inc. will be the surviving company. In
conjunction with the Reorganization, the Company will (1) pay a cash
distribution to its members representing undistributed taxable earnings and a
return of capital and (2)
F-18
Trex Company, LLC
Notes to Financial Statements (continued)
12. SUBSEQUENT EVENTS (CONTINUED)
recognize a deferred income tax liability resulting from the conversion to a
C corporation.
The net proceeds from the proposed offering are planned to be used primarily to
reduce outstanding indebtedness, fund a portion of the cash distribution to its
members, redeem all outstanding preferred equity and provide funds for expansion
of operations, working capital needs, brand development and other general
corporate purposes.
F-19
Report of Independent Auditors
Board of Managers
Trex Company, LLC
We have audited the accompanying balance sheets of Trex Company, LLC ("the
Company") as of December 31, 1996 and 1997, and the related statements of
operations, members' equity, and cash flows for the period from July 1, 1996
(Inception) to December 31, 1996 and for the year ended December 31, 1997.
These financial statements are the responsibility of the Company's management.
Our responsibility is to express an opinion on these financial statements based
on our audit.
We conducted our audits in accordance with generally accepted auditing
standards. Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material
misstatement. An audit includes examining, on a test basis, evidence supporting
the amounts and disclosures in the financial statements. An audit also includes
assessing the accounting principles used and significant estimates made by
management, as well as evaluating the overall financial statement presentation.
We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in
all material respects, the financial position of Trex Company, LLC at
December 31, 1996 and 1997, and the results of its operations and its cash flows
for the period from July 1, 1996 (Inception) to December 31, 1996 and for the
year ended December 31, 1997 in conformity with generally accepted accounting
principles.
Vienna, Virginia,
March 6, 1998 (except Notes 10 and 11, as to
which the date is ______)
- --------------------------------------------------------------------------------
The foregoing report is in the form that will be signed upon the completion of
the restatement of the capital accounts for the recapitalization as described in
Note 11 to the financial statements.
/s/ Ernst & Young LLP
F-20
Trex Company, LLC
Balance Sheets
December 31,
ASSETS 1996 1997
------------ ------------
Current Assets :
Cash and cash equivalents $ 3,741,000 $ 2,000,000
Trade accounts receivable 526,000 1,011,000
Inventories 2,906,000 4,475,000
Prepaid expenses and other assets 159,000 115,000
------------ ------------
Total current assets 7,332,000 7,601,000
------------ ------------
Property, plant and equipment:
Property, plant and equipment, at cost 18,504,000 21,574,000
Accumulated depreciation and amortization (574,000) (2,361,000)
------------ ------------
Net property, plant and equipment 17,930,000 19,213,000
------------ ------------
Intangible assets, net of amortization of $278,000 and
$1,112,000, respectively 10,966,000 10,132,000
Deferred financing charges 333,000 283,000
------------ ------------
Total assets $36,561,000 $37,229,000
============ ============
LIABILITIES AND MEMBERS' EQUITY
Current liabilities:
Trade accounts payable $ 1,543,000 $ 1,481,000
Accrued expenses 602,000 799,000
Other current liabilities 1,213,000 1,158,000
------------ ------------
Total current liabilities 3,358,000 3,438,000
------------ ------------
Other 3,000 7,000
Long term debt 29,250,000 26,250,000
------------ ------------
Total liabilities 32,611,000 29,695,000
------------ ------------
Members' equity:
Preferred units, 1,000 units authorized, issued and
outstanding 3,000,000 3,000,000
Junior units, 4,000 units authorized, issued and 2,350,000 2,350,000
outstanding
Members' capital (deficit) (1,400,000) 2,184,000
------------ ------------
Total members' equity 3,950,000 7,534,000
------------ ------------
Total liabilities and members' equity $36,561,000 $37,229,000
============ ============
See accompanying notes to financial statements.
F-21
Trex Company, LLC
Statements of Operations
Period from July 1,
1996 (Inception) to Year ended
December 31, 1996 December 31, 1997
------------------- -----------------
Net sales $ 5,708,000 $34,137,000
Cost of sales 3,481,000 16,774,000
----------- -----------
Gross profit 2,227,000 17,363,000
Selling, general, and administrative expenses 2,558,000 8,992,000
----------- -----------
Income (loss) from operations (331,000) 8,371,000
Interest expense, net 934,000 2,777,000
----------- -----------
Net income (loss) $(1,265,000) $ 5,594,000
=========== ===========
Pro Forma Data (Unaudited See Note 10):
Historical net income $ 5,594,000
Pro forma income taxes 2,238,000
-----------
Pro forma net income $ 3,356,000
===========
Pro forma income per share, basic
===========
Pro forma weighted average shares outstanding
-----------
See accompanying notes to financial statements.
F-22
Trex Company, LLC
Statement of Members' Equity
Period from July 1, 1996 (Inception) to December 31, 1997
UNDISTRIBUTED
PREFERRED UNITS JUNIOR UNITS INCOME (LOSS) TOTAL
--------------------- ------------------ ------------------- ---------------
Balance, July 1, 1996
(Inception) $ -- $ -- $ -- $ --
Proceeds from issuance of
units 3,000,000 2,350,000 -- 5,350,000
Net loss -- -- (1,265,000) (1,265,000)
Distributions declared -- -- (135,000) (135,000)
----------------------------------------------------------------------------------
Balance, December 31, 1996 3,000,000 2,350,000 (1,400,000) 3,950,000
----------------------------------------------------------------------------------
Net income -- -- 5,594,000 5,594,000
Distributions declared -- -- (405,000) (405,000)
Tax distributions -- -- (1,605,000) (1,605,000)
----------------------------------------------------------------------------------
Balance, December 31, 1997 $ 3,000,000 $ 2,350,000 $ 2,184,000 $ 7,534,000
==================================================================================
See accompanying notes to financial statements.
F-23
Trex Company, LLC
Statements of Cash Flows
Period from July 1,
1996 (Inception) to Year ended
December 31, 1996 December 31, 1997
------------------- -----------------
OPERATING ACTIVITIES
Net income (loss) $ (1,265,000) $ 5,594,000
Adjustments to reconcile net income (loss) to net cash
provided by operating activities
Depreciation and amortization 857,000 2,642,000
Amortization of deferred financing charges 17,000 50,000
Loss on disposal of property, plant and equipment 149,000 161,000
Changes in operating assets and liabilities
Trade accounts receivable 646,000 (485,000)
Inventories (2,332,000) (1,569,000)
Prepaid expenses and other assets (115,000) 44,000
Trade accounts payable 280,000 (62,000)
Accrued expenses 426,000 197,000
Other liabilities 1,115,000 (51,000)
------------------- -----------------
Net cash provided by (used in) operating activities (222,000) 6,521,000
------------------- -----------------
INVESTING ACTIVITIES
Purchase of net assets (29,191,000) --
Expenditures for property, plant and equipment (1,062,000) (3,252,000)
------------------- -----------------
Net cash used in investing activities (30,253,000) (3,252,000)
------------------- -----------------
FINANCING ACTIVITIES
Borrowings under long-term debt 28,900,000 --
Proceeds from issuance of preferred units 3,000,000 --
Proceeds from issuance of common units 2,350,000 --
Repayment of long-term debt -- (3,000,000)
Preferred distributions paid (34,000) (405,000)
Tax distributions -- (1,605,000)
------------------- -----------------
Net cash provided by (used in) financing activities 34,216,000 (5,010,000)
------------------- -----------------
Net increase (decrease) in cash and cash equivalents 3,741,000 (1,741,000)
Cash and cash equivalents at beginning of year -- 3,741,000
------------------- -----------------
Cash and cash equivalents at end of year $ 3,741,000 $ 2,000,000
=================== =================
See accompanying notes to financial statements.
F-24
Trex Company, LLC
Notes to Financial Statements
For the period from July 1, 1996 (Inception) to December 31, 1996
and the year ended December 31, 1997
1. BUSINESS AND ORGANIZATION
Trex Company, LLC ("Trex" or the "Company") manufactures and distributes wood
polymer (thermo-plastic) composite products primarily for consumer and
commercial decking applications. Trex lumber is manufactured primarily from
reclaimed plastic (mainly shopping bags and stretch film) and hardwood waste.
ORGANIZATION
Trex is a Limited Liability Company formed under the laws of the State of
Delaware on July 1, 1996 (Inception). The Company initiated commercial activity
on August 29, 1996.
On August 29, 1996, Trex acquired substantially all of the assets and assumed
certain of the liabilities of Mobil Oil Corporation's Composite Products
Division (CPD). The Company acquired these net assets for cash of approximately
$29 million. The acquisition was accounted for using the purchase accounting
method.
2. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES
CASH AND CASH EQUIVALENTS
Cash equivalents consist of highly liquid investments purchased with original
maturities of three months or less.
INVENTORIES
Inventories are stated at the lower of cost (last-in, first-out) or market
value.
F-25
Trex Company, LLC
Notes to Financial Statements (continued)
2. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED)
PROPERTY, PLANT AND EQUIPMENT
Property, plant and equipment are stated at historical cost. The costs of
additions and improvements are capitalized, while maintenance and repairs are
charged to expense as incurred. Depreciation is provided using the straight
line method over the following estimated useful lives:
Machinery and equipment 11 years
Furniture and equipment 10 years
Forklifts and tractors 5 years
Data processing equipment 5 years
Leasehold improvements are amortized over the shorter of the lease term or the
estimated life of the asset.
INTANGIBLE ASSETS
Intangible assets consist of goodwill representing the excess of cost over net
assets acquired and organizational costs resulting from the purchase of CPD.
Goodwill and organizational costs are amortized using the straight line method
over periods of 15 and 5 years, respectively.
REVENUE RECOGNITION
The Company recognizes revenue at the point of sale, which is at the time of
shipment to the customer from the warehouse.
DEFERRED FINANCING CHARGES
Deferred financing charges represent the unamortized portion of the discount
upon the issuance of the subordinated and senior notes (See Note 5). These are
amortized as interest expense over the lives of the related debt.
F-26
Trex Company, LLC
Notes to Financial Statements (continued)
2. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED)
INCOME TAXES
The Company is a partnership for income tax purposes. Accordingly, no provision
for income taxes has been included in these financial statements, as taxable
income or loss passes through to, and is reported by, members individually.
RESEARCH AND DEVELOPMENT COSTS
Research and development costs are expensed as incurred. For the period from
July 1, 1996 (Inception) to December 31, 1996 and for the year ended December
31, 1997, research and development costs were approximately $357,000 and
$1,076,000, respectively.
ADVERTISING COSTS
Advertising costs are expensed as incurred. For the period from July 1, 1996
(Inception) to December 31, 1996 and for the year ended December 31, 1997,
advertising costs were approximately $461,000 and $2,103,000, respectively.
USE OF ESTIMATES
The preparation of financial statements in conformity with generally accepted
accounting principles requires management to make estimates and assumptions that
affect the amounts reported in the financial statements and the accompanying
notes. Actual results could differ from those estimates.
FAIR VALUE OF FINANCIAL STATEMENTS
The Company considers the recorded value of its financial assets and
liabilities, consisting primarily of cash and cash equivalents, accounts payable
and accrued liabilities and long term debt to approximate the fair value of the
respective assets and liabilities at December 31, 1996 and 1997.
F-27
Trex Company, LLC
Notes to Financial Statements (continued)
3. INVENTORIES
Inventories consist of the following as of December 31:
1996 1997
------------------- --------------------
Raw Materials $ 361,000 $ 449,000
Finished Goods 2,545,000 4,026,000
------------------- --------------------
$2,906,000 $4,475,000
=================== ====================
4. PROPERTY, PLANT AND EQUIPMENT
Property, plant and equipment consist of the following as of December 31:
1996 1997
------------------- --------------------
Leasehold improvements $ 1,463,000 $ 1,659,000
Machinery and equipment 15,966,000 19,040,000
Furniture and equipment 29,000 36,000
Forklifts and tractors 130,000 131,000
Data processing equipment 65,000 187,000
Construction in process 851,000 521,000
------------------- --------------------
18,504,000 21,574,000
Accumulated depreciation and amortization (574,000) (2,361,000)
------------------- --------------------
$17,930,000 $19,213,000
=================== ====================
Depreciation expense for the period from July 1, 1996 (Inception) to December
31, 1996 and for the year ended December 31, 1997 totaled $579,000 and
$1,808,000, respectively.
F-28
Trex Company, LLC
Notes to Financial Statements (continued)
5. DEBT
The Company maintains an agreement with a bank to provide a $6,000,000 line of
credit for working capital purposes, secured by substantially all of the
Company's accounts receivable and inventories. There were no amounts outstanding
at December 31, 1997.
The Company prepaid $3,000,000 of its Senior Notes during the year ended
December 31, 1997. Long-term debt consists of the following as of December 31,
1997:
Senior Notes, due August 30, 2003, 10% $21,250,000
Subordinated Notes, due August 30, 2004, 12% 5,000,000
----------------
$26,250,000
================
Maturities of long-term debt are as follows:
1998 $ -
1999 3,850,000
2000 3,850,000
2001 5,100,000
2002 5,100,000
Thereafter 8,350,000
----------------
$26,250,000
================
The notes are secured by substantially all of the assets of the Company, with
the Senior Notes holding liquidation preferences. The Senior and Subordinate
Notes are held by the Company's Class B Members.
The Company made interest payments in the amount of $0 and $2,975,000 during the
period from July 1, 1996 (Inception) to December 31, 1996 and for the year ended
December 31, 1997, respectively.
6. MEMBERS' EQUITY
Trex was initially capitalized by the sale of 3,000 Class A units for $2,000,000
and 1,000 Class B units for $350,000. In conjunction with the acquisition of
substantially all of the assets and assumption of certain of the liabilities of
CPD, and the Company issued 1,000 Preferred units to CPD in exchange for
$3,000,000.
F-29
Trex Company, LLC
Notes to Financial Statements (continued)
6. MEMBERS' EQUITY (CONTINUED)
Class A members have the right to elect the members of the Company's Board of
Managers, which carries on the day-to-day business of the Company. Major
decisions of the Company, such as those outside the ordinary course of business,
require the approval of both Class A and Class B members. Class B units are
convertible pro-rata into Class A units. The Class A and Class B units are
collectively known as Junior units.
The Preferred units are non-transferable and have limited voting rights as
defined in the Limited Liability Company Agreement. Preferred units are
entitled to a preferred annual return, which is cumulative and payable under the
terms of the Limited Liability Company Agreement. The Company has the right to
redeem the Preferred units upon 30 days prior notice at the initial issuance
cost plus any accumulated preferred returns at the time of redemption.
Cash distributions to member units shall be distributed upon approval of the
Board of Managers and are limited under the terms of the Limited Liability
Company Agreement. Members' liabilities are limited to their respective capital
contributions.
The Company is party to a unitholders agreement which provided for certain
additional rights such as registration, approval of certain transactions and
other rights as defined in the agreement.
7. LEASES
The Company leases office space, the plant building, storage warehouses and
certain office and plant equipment under various operating leases. Scheduled
payments under these leases are as follows as of December 31, 1997:
1998 $ 907,000
1999 710,000
2000 639,000
2001 630,000
2002 544,000
Thereafter 136,000
------------------
$3,566,000
==================
F-30
Trex Company, LLC
Notes to Financial Statements (continued)
7. LEASES (CONTINUED)
For the period from July 1, 1996 (Inception) to December 31, 1996 and for the
year ended December 31, 1997, the Company had rental expenses of approximately
$257,000 and $1,020,000, respectively.
8. 401(K) PLAN
The Company has a 401(k) Plan for the benefit of all employees who meet certain
eligibility requirements. The plan documents provide for the Company to make
defined contributions as well as matching and other discretionary contributions,
as determined by the Board of Managers. The Company contributed $15,000 and
$57,000 to the plan during the period from July 1, 1996 (Inception) to December
31, 1996 and during the year ended December 31, 1997, respectively.
9. OTHER INFORMATION
The Company is from time to time party to litigation arising in the ordinary
course of its business. The Company believes that such litigation will not have
a material impact on the Company's financial position or results from
operations.
The Company entered into a take-or pay contract to secure an ongoing source of
raw materials at competitive, market prices. The contract requires the Company
to take or pay for raw materials in an amount of $3.3 million annually for a
period of six years, commencing upon the counterparty's completion of its
production facility.
Approximately 68% of the Company's sales in 1997 were from its five largest
customers.
10. PRO FORMA DATA (UNAUDITED)
The Pro forma net income taxes and pro forma net income reflect federal and
state income taxes (assuming a 40% combined effective tax rate) as if the
Company had been taxed as a C corporation for the year ended December 31, 1997.
Pro forma weighted average shares outstanding reflect ________ shares
outstanding, which assumes that the shares resulting from the recapitalization
were outstanding for the year ended December 31, 1997 (See note 11).
F-31
Trex Company, LLC
Notes to Financial Statements (continued)
11. SUBSEQUENT EVENTS
The Company currently plans to undertake an initial public offering of its
securities. Immediately prior to its proposed offering, the Company will merge
with Trex Company, Inc., a wholly owned subsidiary of the Company (the
"Reorganization"). Subsequent to the merger, Trex Company, Inc. will be the
surviving company. In conjunction with the Reorganization, the Company will
(1) pay a cash distribution to its members representing undistributed
taxable earnings and a return of capital and (2) recognize a deferred
income tax liability resulting from the conversion to a C corporation.
The net proceeds from the proposed offering are planned to be used primarily to
reduce outstanding indebtedness, fund a portion of the cash distribution to its
members, redeem all outstanding preferred equity and provide funds for
expansion of operations, working capital needs, brand development and other
general corporate purposes.
F-32
Report of Independent Auditors
Board of Managers
Trex Company, LLC
We have audited the related statements of divisional operations and divisional
operating equity deficit and cash flows of Mobil Composite Products Division of
Mobil Oil Corporation for the year ended December 31, 1995 and the period from
January 1, 1996 to August 28, 1996. These financial statements are the
responsibility of the Company's management. Our responsibility is to express an
opinion on these financial statements based on our audit.
We conducted our audits in accordance with generally accepted auditing
standards. Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material
misstatement. An audit includes examining, on a test basis, evidence supporting
the amounts and disclosures in the financial statements. An audit also includes
assessing the accounting principles used and significant estimates made by
management, as well as evaluating the overall financial statement presentation.
We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in
all material respects, the results of operations and cash flows of Mobil
Composite Products Division for the year ended December 31, 1995 and the period
from January 1, 1996 to August 28, 1996 in conformity with generally accepted
accounting principles.
/s/ Ernst & Young LLP
June 24, 1998
F-33
Mobil Composite Products Division of
Mobil Oil Corporation (the Predecessor)
Statements of Divisional Operations and
Divisional Operating Equity Deficit
Period from
Year ended January 1, 1996
December 31, to August 28,
1995 1996
----------------- ------------------
Net sales $ 19,635,000 $ 18,071,000
Cost of sales 10,269,000 9,188,000
------------ -------------
Gross profit 9,366,000 8,883,000
Selling, general, and administrative expenses 6,943,000 5,508,000
------------ -------------
Net income $ 2,423,000 $ 3,375,000
Divisional operating equity deficit - beginning $(29,121,000) $(26,698,000)
------------ -------------
Divisional operating equity deficit - ending $(26,698,000) $(23,323,000)
============ =============
Pro forma net income (Note 6):
Net income (historical) $ 2,423,000 $ 3,375,000
Pro forma tax provision (unaudited) 969,000 1,350,000
------------ -------------
Pro forma net income (unaudited) $ 1,454,000 $ 2,025,000
============ =============
See accompanying notes to financial statements.
F-34
Mobil Composite Products Division of
Mobil Oil Corporation (the Predecessor)
Statements of Cash Flows
Period from
January 1,
Year ended 1996 to
December 31, August 28,
1995 1996
------------------- -----------------
OPERATING ACTIVITIES
Net income $ 2,423,000 $ 3,375,000
Adjustments to reconcile net income to net cash
provided by operating activities
Depreciation and amortization 1,328,000 1,117,000
Loss on disposal of property, plant and equipment 209,000 -
Changes in operating assets and liabilities
Trade accounts receivable (101,000) (582,000)
Inventories 1,306,000 (170,000)
Prepaid expenses and other assets - (44,000)
Trade accounts payable (225,000) 12,000
Accrued expenses (17,000) (107,000)
Other liabilities (82,000) (753,000)
----------- -----------
Net cash provided by operating activities 4,841,000 2,848,000
----------- -----------
INVESTING ACTIVITIES
Expenditures for property, plant and equipment (3,842,000) (3,708,000)
----------- -----------
Net cash used in investing activities (3,842,000) (3,708,000)
----------- -----------
FINANCING ACTIVITIES
Intercompany financing, net (1,009,000) 860,000
----------- -----------
Net cash provided by (used in) financing activities (1,009,000) 860,000
----------- -----------
Net decrease in cash and cash equivalents (10,000) -
Cash and cash equivalents at beginning of year 10,000 -
----------- -----------
Cash and cash equivalents at end of year $ - $ -
=========== ===========
See accompanying notes to financial statements.
F-35
Mobil Composite Products Division of
Mobil Oil Corporation (the Predecessor)
Notes to Financial Statements
For the year ended December 31, 1995 and the period from
January 1, 1996 to August 28, 1996
1. BUSINESS AND ORGANIZATION
Mobil Composite Products Division, ("the Predecessor" or the "Division")
manufactures and distributes wood polymer (thermo-plastic) composite products
primarily for consumer and commercial decking applications. The Division is
operated by Mobil Chemical Company, a subsidiary of Mobil Oil Corporation ("the
Parent"). The Division markets its products throughout North America.
On August 29, 1996, Trex Company, LLC ("Trex") acquired substantially all of the
assets and assumed certain of the liabilities of the Division. Trex acquired
these net assets for cash of approximately $29 million.
2. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES
CASH AND CASH EQUIVALENTS
Cash equivalents consist of highly liquid investments purchased with original
maturities of three months or less.
INVENTORIES
Inventories are stated at the lower of cost (last-in, first-out) or market
value.
PROPERTY, PLANT AND EQUIPMENT
Property, plant and equipment are stated at historical cost. The costs of
additions and improvements are capitalized, while maintenance and repairs are
charged to expense as incurred.
F-36
2. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED)
PROPERTY, PLANT AND EQUIPMENT (CONTINUED)
Depreciation is provided using the straight line method over the following
estimated useful lives:
Machinery and equipment 11 years
Furniture and equipment 10 years
Forklifts and tractors 5 years
Data processing equipment 5 years
Leasehold improvements are amortized over the shorter of the lease term or the
estimated life of the asset.
Depreciation expense for the year ended December 31, 1995 and the period from
January 1, 1996 to August 28, 1996 totaled $1,141,000 and $992,000,
respectively.
INTANGIBLE ASSET
The intangible asset consists of a non-compete agreement which is amortized
using the straight line method over a period of 7 years.
REVENUE RECOGNITION
The Division recognizes revenue at the point of sale, which is at time of
shipment to the customer from the warehouse.
RESEARCH AND DEVELOPMENT COSTS
Research and development costs are expensed as incurred. For the year ended
December 31, 1995 and the period from January 1, 1996 to August 28, 1996,
research and development costs were approximately $830,000 and $710,000,
respectively. Approximately $204,000 of these costs were allocated from another
division of the Parent for the year ended December 31, 1995, while substantially
all research and development costs were incurred directly by the Division for
the period from January 1, 1996 to August 28, 1996.
ADVERTISING COSTS
Advertising costs are expensed as incurred. For the year ended December 31,
1995 and the period from January 1, 1996 to August 28, 1996, advertising costs
were approximately $1,240,000 and $1,542,000, respectively.
F-37
2. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED)
INCOME TAXES
Income taxes have been excluded from the accompanying financial statements as
the Division was included in the consolidated tax returns of it Parent. There
were no tax allocations to the division during the year ended December 31, 1995
and the period from January 1, 1996 to August 28, 1996.
USE OF ESTIMATES
The preparation of financial statements in conformity with generally accepted
accounting principles requires management to make estimates and assumptions that
affect the amounts reported in the financial statements and the accompanying
notes. Actual results could differ from those estimates.
3. LEASES
For the year ended December 31, 1995 and the period from January 1, 1996 to
August 28, 1996, the Division had rental expense of approximately $684,000 and
$451,000, respectively.
4. ALLOCATION OF EXPENSES
The Parent and certain of its subsidiaries provide the Division with various
administrative and financial services. These services include treasury,
insurance and tax administration, legal, certain payroll and employee benefit
administration, health and safety and environmental compliance. Mobil's policy
is to allocate centrally incurred costs primarily on the basis of usage or on
estimated time spent. Management believes these allocations and charges have
been made on a reasonable basis; however, they are not necessarily indicative of
the level of expenses which might have been incurred had the division been
operated as a stand-alone entity.
5. LITIGATION
During 1995 the Division incurred approximately $600,000 in legal expenses in
connection with a patent dispute. The dispute has been resolved in favor of the
Division. In addition, the Division is from time to time party to litigation
arising in the ordinary course of its business. The Division is not subject to
any material pending litigation.
F-38
6. PRO FORMA TAX PROVISION (UNAUDITED)
The pro forma unaudited condensed information is based upon the historical
financial information of the Division adjusted to reflect estimated income tax
provisions (assuming a 40% effective rate) on historical income before taxes
which would have occurred had the Division been taxed as a stand-alone entity.
F-39
================================================================================
No dealer, salesperson or other person has been authorized to give any
information or to make any representations not contained in this Prospectus in
connection with the offering covered by this Prospectus. If given or made, such
information or representations must not be relied upon as having been authorized
by the Company or the Underwriters. This Prospectus does not constitute an offer
to sell, or a solicitation of an offer to buy, any security other than the
Common Stock, nor does it constitute an offer or solicitation in any
jurisdiction where, or to any person to whom, it is unlawful to make such offer
or solicitation, or an offer or solicitation by anyone in any jurisdiction in
which the person making such offer or solicitation is not qualified to do so.
Neither the delivery of this Prospectus nor any sale made hereunder shall, under
any circumstances, create any implication that there has been no change in the
facts set forth in this Prospectus or in the affairs of the Company since the
date hereof.
__________________
TABLE OF CONTENTS
PAGE
----
Summary............................................................. 2
Risk Factors........................................................ 10
Use of Proceeds..................................................... 17
Dividend Policy..................................................... 17
Capitalization...................................................... 18
Dilution............................................................ 19
Selected Historical and Pro Forma Financial
Data............................................................... 20
Management's Discussion and Analysis of
Financial Condition and Results of
Operations......................................................... 23
Business............................................................ 31
Management.......................................................... 44
Certain Transactions................................................ 49
Principal Stockholders.............................................. 51
Description of Capital Stock........................................ 52
Shares Eligible for Future Sale..................................... 56
Underwriting........................................................ 58
Legal Matters....................................................... 60
Experts............................................................. 60
Additional Information.............................................. 60
Index to Financial Statements....................................... F-1
________________
Until ____________, 1998 (25 days after the date of this Prospectus), all
dealers effecting transactions in the shares of Common Stock, whether or not
participating in this distribution, may be required to deliver a Prospectus.
This is in addition to the obligation of dealers to deliver a Prospectus when
acting as underwriters and with respect to their unsold allotments or
subscriptions.
______________ SHARES
[LOGO]
TREX COMPANY, INC.
COMMON STOCK
__________
PROSPECTUS
__________
SCHRODER & CO. INC.
J.C. BRADFORD & CO.
_______________ __, 1998
================================================================================
PART II
INFORMATION NOT REQUIRED IN PROSPECTUS
ITEM 13. OTHER EXPENSES OF ISSUANCE AND DISTRIBUTION
The following table sets forth the costs and expenses expected to be
incurred in connection with the sale and distribution of the securities being
registered hereby. All amounts except the SEC Registration Fee, the NASD Filing
Fee and the Nasdaq National Market Listing Fee are estimated.
SEC Registration Fee............................................. $15,266.25
NASD Filing Fee.................................................. *
Nasdaq National Market Listing Fee............................... *
Blue Sky Fees and Expenses....................................... *
Accounting Fees and Expenses..................................... *
Legal Fees and Expenses.......................................... *
Printing and Engraving Expenses.................................. *
Transfer Agent Fees and Expenses................................. *
Miscellaneous.................................................... *
----------
Total.......................................................... $ *
----------
______________
* To be filed by amendment.
ITEM 14. INDEMNIFICATION OF DIRECTORS AND OFFICERS
Delaware General Corporation Law. Section 145(a) of the Delaware General
Corporation Law provides that a corporation may indemnify any person who was or
is a party or is threatened to be made a party to any threatened, pending or
completed action, suit or proceeding, whether civil, criminal, administrative or
investigative (other than an action by or in the right of the corporation) by
reason of the fact that the person is or was a director, officer, employee or
agent of the corporation, or is or was serving at the request of the corporation
as a director, officer, employee or agent of another corporation, partnership,
joint venture, trust or other enterprise, against expenses (including attorneys'
fees), judgments, fines and amounts paid in settlement actually and reasonably
incurred by the person in connection with such action, suit or proceeding if the
person acted in good faith and in a manner the person reasonably believed to be
in or not opposed to the best interests of the corporation, and, with respect to
any criminal action or proceeding, had no reasonable cause to believe the
person's conduct was unlawful. The termination of any action, suit or proceeding
by judgment, order, settlement, conviction or upon a plea of nolo contendere or
its equivalent, shall not, of itself, create a presumption that the person did
not act in good faith and in a manner which the person reasonably believed to be
in or not opposed to the best interests of the corporation, and, with respect to
any criminal action or proceeding, had reasonable cause to believe that the
person's conduct was unlawful.
Section 145(b) of the Delaware General Corporation Law states that a
corporation may indemnify any person who was or is a party or is threatened to
be made a party to any threatened, pending or completed action or suit by or in
the right of the corporation to procure a judgment in its favor by reason of the
fact that the person is or was a director, officer, employee or agent of the
corporation, or is or was serving at the request of the corporation as a
director, officer, employee or agent of another corporation, partnership, joint
venture, trust or other enterprise against expenses (including attorneys' fees)
actually and reasonably incurred by the person in connection with the defense or
settlement of such action or suit if the person acted in good faith and in a
manner the person reasonably believed to be in or not opposed to the best
interests of the corporation and except that no indemnification shall be made in
respect of any claim, issue or matter as to which the person
II-1
shall have been adjudged to be liable to the corporation unless and only to the
extent that the Delaware Court of Chancery or the court in which such action or
suit was brought shall determine upon application that, despite the adjudication
of liability but in view of all the circumstances of the case, the person is
fairly and reasonably entitled to indemnity for such expenses which the Delaware
Court of Chancery or such other court shall deem proper.
Section 145(c) of the Delaware General Corporation Law provides that to the
extent that a present or former director or officer of a corporation has been
successful on the merits or otherwise in defense of any action, suit or
proceeding referred to in subsections (a) and (b) of Section 145, or in defense
of any claim, issue or matter therein, the person shall be indemnified against
expenses (including attorneys' fees) actually and reasonably incurred by the
person in connection therewith.
Section 145(d) of the Delaware General Corporation Law states that any
indemnification under subsections (a) and (b) of Section 145 (unless ordered by
a court) shall be made by the corporation only as authorized in the specific
case upon a determination that indemnification of the present or former
director, officer, employee or agent is proper in the circumstances because the
person has met the applicable standard of conduct set forth in subsections (a)
and (b) of Section 145. Such determination shall be made with respect to a
person who is a director or officer at the time of such determination (i) by a
majority vote of the directors who are not parties to such action, suit or
proceeding, even though less than a quorum, (ii) by a committee of such
directors designated by majority vote of such directors, even though less than a
quorum, or (iii) if there are no such directors, or if such directors so direct,
by independent legal counsel in a written opinion, or (iv) by the stockholders.
Section 145(f) of the Delaware General Corporation Law states that the
indemnification and advancement of expenses provided by, or granted pursuant to,
the other subsections of Section 145 shall not be deemed exclusive of any other
rights to which those seeking indemnification or advancement of expenses may be
entitled under any bylaw, agreement, vote of stockholders or disinterested
directors or otherwise, both as to action in such person's official capacity and
as to action in another capacity while holding such office.
Section 145(g) of the Delaware General Corporation Law provides that a
corporation shall have the power to purchase and maintain insurance on behalf of
any person who is or was a director, officer, employee or agent of the
corporation, or is or was serving at the request of the corporation as a
director, officer, employee or agent of another corporation, partnership, joint
venture, trust or other enterprise, against any liability asserted against such
person and incurred by such person in any such capacity or arising out of such
person's status as such, whether or not the corporation would have the power to
indemnify such person against such liability under the provisions of Section
145.
Section 145(j) of the Delaware General Corporation Law states that the
indemnification and advancement of expenses provided by, or granted pursuant to,
Section 145 shall, unless otherwise provided when authorized or ratified,
continue as to a person who has ceased to be a director, officer, employee or
agent and shall inure to the benefit of the heirs, executors and administrators
of such a person.
Certificate of Incorporation. Article XII of the Certificate of
Incorporation provides that, to the fullest extent permitted by the Delaware
General Corporation Law, the Company's directors will not be personally liable
to the registrant or its stockholders for monetary damages resulting from a
breach of their fiduciary duties as directors. However, nothing contained in
such Article XII will eliminate or limit the liability of directors (i) for any
breach of the director's duty of loyalty to the Company or its stockholders,
(ii) for acts or omissions not in good faith or which involve intentional
misconduct or a knowing violation of the law, (iii) under Section 174 of the
Delaware General Corporation Law or (iv) for any transaction from which the
director derived an improper personal benefit.
II-2
Bylaws. The Bylaws provide for the indemnification of the officers and
directors of the Company to the fullest extent permitted by the Delaware General
Corporation Law. Article XII of the Bylaws provides that each person who was or
is made a party to (or is threatened to be made a party to) any civil or
criminal action, suit or proceeding by reason of the fact that such person is or
was a director or officer of the Company shall be indemnified and held harmless
by the Company to the fullest extent authorized by the Delaware General
Corporation Law against all expenses, liability and loss (including, without
limitation, attorneys' fees) incurred by such person in connection therewith, if
such person acted in good faith and in a manner such person reasonably believed
to be or not opposed to the best interests of the Company and had no reason to
believe that such person's conduct was illegal.
Insurance. The directors and officers of the Company are covered by
insurance policies indemnifying against certain liabilities, including certain
liabilities arising under the Securities Act, which might be incurred by them in
such capacities and against which they cannot be indemnified by the Company.
Underwriting Agreement. The Underwriting Agreement will provide for the
indemnification against certain liabilities of the directors and officers of the
Company and certain controlling persons under certain circumstances, including
certain liabilities under the Securities Act.
ITEM 15. RECENT SALES OF UNREGISTERED SECURITIES
On September 10, 1998, in connection with the incorporation of Trex
Company, Inc., Trex Company, Inc. issued 100 shares of Common Stock to Trex
Company, LLC for cash consideration of $1,000. Such issuance was exempt from the
registration requirements of the Securities Act pursuant to Section 4(2)
thereof.
ITEM 16. EXHIBITS AND FINANCIAL STATEMENT SCHEDULES
(a) Exhibits
*1.1 Form of Underwriting Agreement.
*3.1 Form of Certificate of Incorporation of the Company.
*3.2 Form of Bylaws of the Company.
*4.1 Form of Stock Certificate for the Common Stock.
*5.1 Opinion by Hogan & Hartson L.L.P. regarding the validity of the
Common Stock.
*10.1 Loan Agreement, dated ___________, 1998 between the Company and
First Union Bank.
*10.2 1998 Stock Incentive Plan of the Company.
*10.3 Employee Stock Purchase Plan of the Company.
*10.4 Members Agreement, dated as of August 29, 1996, among Trex Company,
LLC and each of the persons named in schedules thereto.
*10.5 Agreement and Plan of Merger, dated as of _______________, 1998,
between Trex Company, Inc. and Trex Company, LLC.
23.1 Consent of Ernst & Young LLP., independent accountants.
*23.2 Consent of Hogan & Hartson L.L.P. (included in Exhibit 5.1).
24.1 Power of Attorney (included in signature page).
27.1 Financial Data Schedule.
___________________
* To be filed by amendment.
II-3
ITEM 17. UNDERTAKINGS
The undersigned Registrant hereby undertakes to provide to the Underwriters
at the closing specified in the Underwriting Agreement, certificates in such
denominations and registered in such names as required by the Underwriters to
permit prompt delivery to each purchaser.
The undersigned Registrant hereby undertakes that:
(1) For purposes of determining any liability under the Securities,
the information omitted from the form of Prospectus filed as part of this
Registration Statement in reliance upon Rule 430A and contained in a form
of Prospectus filed by the Registrant pursuant to Rule 424(b)(1) or (4) or
497(h) under the Securities Act shall be deemed to be part of this
Registration Statement as of the time it was declared effective.
(2) For the purpose of determining any liability under the Securities
Act, each post-effective amendment that contains a form of Prospectus shall
be deemed to be a new registration statement relating to the securities
offered therein, and the offering of such securities at that time shall be
deemed to be the initial bona fide offering thereof.
Insofar as indemnification for liabilities arising under the Securities Act
may be permitted to directors, officers and controlling persons of the
Registrant pursuant to the foregoing provisions, or otherwise, the registrant
has been advised that in the opinion of the Commission such indemnification is
against public policy as expressed in the Securities Act and is, therefore,
unenforceable. In the event that a claim for indemnification against such
liabilities (other than the payment by the Registrant of expenses incurred or
paid by a director, officer or controlling person of the Registrant in the
successful defense of any action, suit or proceeding) is asserted by such
director, officer or controlling person in connection with the securities being
registered, the Registrant will, unless in the opinion of its counsel the matter
has been settled by controlling precedent, submit to a court of appropriate
jurisdiction the question whether such indemnification by it is against public
policy as expressed in the Securities Act and will be governed by the final
adjudication of such issue.
II-4
SIGNATURES
Pursuant to the requirements of the Securities Act of 1933, the registrant
has duly caused this Registration Statement to be signed on its behalf by the
undersigned, thereunto duly authorized, in the City of Winchester,
Commonwealth of Virginia, on this 11th day of September 1998.
Trex Company, Inc.
By: /s/ Robert G. Matheny
---------------------
Robert G. Matheny
President
(Duly Authorized Representative)
POWER OF ATTORNEY
KNOW ALL MEN BY THESE PRESENTS, that each person whose signature appears
below constitutes and appoints Robert G. Matheny and Anthony J. Cavanna, and
each of them, his true and lawful attorneys-in-fact and agents, with full power
of substitution and resubstitution, from such person and in each person's name,
place and stead, in any and all capacities, to sign any and all amendments
(including post-effective amendments) to this registration statement or any
registration statement relating to this registration statement under Rule 462
and to file the same, with all exhibits thereto and all documents in connection
therewith, with the Securities and Exchange Commission, granting unto said
attorneys-in-fact and agents, and each of them, full power and authority to do
and perform each and every act and thing requisite and necessary to be done as
fully to all intents and purposes as he might or could do in person, hereby
ratifying and confirming all that said attorneys-in-fact and agents or any of
them, or his or their substitute or substitutes, may lawfully do or cause to be
done by virtue hereof.
Pursuant to the requirements of the Securities Act of 1933, this
registration statement has been signed by the following persons in the
capacities and on the dates indicated.
NAME TITLE DATE
---- ----- ----
President and Director
/s/ Robert G. Matheny (Principal Executive Officer) September 11, 1998
- -------------------------
Robert G. Matheny
Senior Vice President and Chief Financial
Officer and Director
/s/ Anthony J. Cavanna (Principal Financial and Accounting Officer) September 11, 1998
- -------------------------
Anthony J. Cavanna
/s/ Andrew U. Ferrari Director September 11, 1998
- -------------------------
Andrew U. Ferrari
/s/ Roger A. Wittenberg Director September 11, 1998
- -------------------------
Roger A. Wittenberg
II-5
EXHIBIT INDEX
*1.1 Form of Underwriting Agreement.
*3.1 Form of Certificate of Incorporation of the Company.
*3.2 Form of Bylaws of the Company.
*4.1 Form of Stock Certificate for the Common Stock.
*5.1 Opinion by Hogan & Hartson L.L.P. regarding the validity of the Common
Stock.
*10.1 Loan Agreement, dated ___________, 1998 between the Company and First
Union Bank.
*10.2 1998 Stock Incentive Plan of the Company.
*10.3 Employee Stock Purchase Plan of the Company.
*10.4 Members Agreement, dated as of August 29, 1996, among Trex Company, LLC
and each of the persons named in schedules thereto.
*10.5 Agreement and Plan of Merger, dated as of ____________, 1998, between
Trex Company, Inc. and Trex Company, LLC.
23.1 Consent of Ernst & Young LLP., independent accountants.
*23.2 Consent of Hogan & Hartson L.L.P. (included in Exhibit 5.1).
24.1 Power of Attorney (included in signature page).
27.1 Financial Data Schedule.
_______________________
* To be filed by amendment.
Exhibit 23.1
CONSENT OF INDEPENDENT AUDITORS
We consent to the reference to our firm under the caption "Experts" and to the
use of our reports of the Trex Company, Inc. dated September 10, 1998, the Trex
Company LLC dated March 6, 1998 (except Notes 10 and 11, as to which the date is
______) and August 31, 1998 (except Notes 11 and 12, as to which the date is
______), and Mobil Composite Products Division of Mobil Oil Corporation dated
June 24, 1998, in the Registration Statement (Form S-1 No. 333________ ) and
related Prospectus of the Trex Company, Inc. for the registration of __________
shares of its common stock.
Vienna, Virginia
September ___, 1998
- --------------------------------------------------------------------------------
The foregoing consent is in the form that will be signed upon the completion of
the restatement of the capital amounts for the recapitalization as described in
Note 11 to the financial statements as of and for the year ended December 31,
1997 and Note 12 for the financial statements as of and for the six months ended
June 30, 1998.
Vienna, Virginia
September 11, 1998
/s/ Ernst & Young LLP
5
1,000
YEAR 6-MOS
DEC-31-1997 DEC-31-1998
JAN-01-1997 JAN-01-1998
DEC-31-1997 JUN-30-1998
2,000 11,809
0 0
1,011 1,708
0 0
4,475 1,069
7,601 14,704
21,574 26,181
2,361 3,391
37,229 47,467
3,438 3,778
26,250 29,888
0 0
3,000 3,000
2,350 2,350
2,184 8,451
37,229 47,467
34,137 29,327
34,137 29,327
16,774 13,285
16,774 13,285
8,992 6,672
0 0
2,777 1,257
5,594 8,113
0 0
5,594 8,113
0 0
0 0
0 0
5,594 8,113
0 0
0 0